Claas LEXION 460 User manual

OPERATOR’S MANUAL

LEXION 460 / LEXION 450

LEXION 440 / LEXION 430

LEXION 420 / LEXION 410

CEBIS

Read and follow safetyinstructions!

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Introduction

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298 425.0 - BA LEXION 460 - 410 1.1.1

Introduction

INTRODUCTION This manual applies to CLAAS LEXION 460 / LEXION

450 / LEXION 440 / LEXION 430 / LEXION 420 and

LEXION 410 Combine Harvesters.

It is intended to give the machine operator information

on setting, using and servicing the CLAAS Combine

Harvester.

Texts and pictures apply, in general, to all combine

models covered by this manual, and the information

given applies equally, except where reference is made

to a particular model in captions to the pictures or in

the main text.

Operation and maintenance of important ancillary

equipment is also covered by this manual. A separate

Operator's Manual is available for cutterbars.

Please read the instructions which apply to the

appropriate ancillary equipment on your combine.

Provided you follow the advice on the care and

servicing of your machine you will be rewarded with

reliable and long service from your Combine

Harvester.

We recommend that you allow your authorized

CLAAS Dealer to carry out the regular maintenance.

Omissions of parts of the maintenance schedule or

incorrect operation lead to a drop in performance and

cost valuable time. By correct servicing and operation

you can make full use of our sound experience and of

the latest technical knowledge in combine harvesting

with which your combine has been designed and

thereby ensure reliability of your Combine Harvester.

This Operator’s Manual can be ordered from your

CLAAS Dealer as well as the manuals listed below:

•Threshing Instructions for special crops

•Fitting and Operating Instructions for ancillary

equipment

CLAAS Service Department

Introduction

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1.1.2 BA LEXION 460 - 410 - 298 425.0

Introduction

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Contents

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298 425.0 - BA LEXION 460 - 410 2.1.1

Contents

CONTENTS

1. Introduction

Introduction ............................................................................ 1.1.1

2. Contents

Contents ................................................................................ 2.1.1

3. General information

Road traffic regulations .......................................................... 3.1.1

Important ................................................................................ 3.2.1

Identification plate / Serial number ......................................... 3.3.1

Identification plate ............................................................ 3.3.2

Combine serial number ................................................... 3.3.2

Engine serial number

CATERPILLAR C9 .......................................................... 3.3.2

Engine serial number

CATERPILLAR 3126 B .................................................... 3.3.3

Straw chopper identification plate .................................... 3.3.3

Cabin serial number ........................................................ 3.3.3

4. Safety rules

Safety rules ............................................................................ 4.1.1

Safety lock ....................................................................... 4.1.5

Fire extinguisher .............................................................. 4.1.5

Battery master switch ...................................................... 4.1.6

Wheel chocks .................................................................. 4.1.6

Positioning the wheel chocks .......................................... 4.1.6

Safety decals with pictorials ................................................... 4.2.1

5. Specifications

Conversion factors ................................................................. 5.1.1

CLAAS LEXION 460 / 450 / 440 ............................................ 5.2.1

CLAAS LEXION 430 / 420 ..................................................... 5.3.1

CLAAS LEXION 410 .............................................................. 5.4.1

Safety features ....................................................................... 5.5.1

Front attachments –weights and dimensions ........................ 5.6.1

6. Prior to operation

Perform the following steps prior to operation ....................... 6.1.1

Cabin ..................................................................................... 6.2.1

Cabin with Climatic .......................................................... 6.2.1

Climatic ............................................................................ 6.2.2

Operating and display elements ...................................... 6.2.2

Putting the Climatic into operation ................................... 6.2.3

Setting the cabin temperature ......................................... 6.2.4

Manually setting the evaporator blower speed ................ 6.2.4

Fully automatic heating .................................................... 6.2.5

Manually setting the heating ............................................ 6.2.6

Floor heating .................................................................... 6.2.6

REHEAT operation

(Dehumidify cab windows) ............................................... 6.2.7

Displaying the outside temperature ................................. 6.2.8

Switching the temperature display to Fahrenheit ............. 6.2.8

Display of malfunction:

error in thermometer F0 (cabin, blue) .............................. 6.2.8

Display of malfunction:

error in thermometer F1 (exhaust, yellow) ....................... 6.2.8

Display of malfunction:

error in thermometer F2 (outside, red) ............................ 6.2.8

Cabin with air conditioner

(Standard version) ........................................................... 6.2.9

Cabin with compressor-type air conditioning system .... 6.2.10

Cabin with heating ......................................................... 6.2.12

Floor heating ................................................................. 6.2.12

Demister System

(Fogged windows) ......................................................... 6.2.12

Problem, possible cause and / or remedy –

Compressor-type air conditioner ................................... 6.2.13

Opening and closing the cabin roof ............................... 6.2.15

Windscreen washer system .......................................... 6.2.15

Operator’s platform ................................................................ 6.3.1

Operator’s platform –Overview ...................................... 6.3.1

Switch console ................................................................ 6.3.2

Monitor

(Vehicle information display) ........................................... 6.3.3

Monitor

(Harvest display) ............................................................. 6.3.4

C-keys ............................................................................. 6.3.7

Rotary switch D ............................................................... 6.3.7

Steering column .............................................................. 6.3.8

Ignition switch (S) ............................................................ 6.3.8

Multi-function switch ........................................................ 6.3.9

Vehicle information unit ................................................. 6.3.10

Multi-function handle ..................................................... 6.3.11

Adjusting the steering column ....................................... 6.3.12

Swinging the steering column at the top ....................... 6.3.12

Steering wheel height adjustment ................................. 6.3.13

Central electrics ............................................................ 6.3.13

Swing grain tank unloading tube out and in .................. 6.3.17

Safety feature ................................................................ 6.3.17

Switching grain tank unloading on and off .................... 6.3.18

Switching threshing mechanism on and off ................... 6.3.18

Operator’s seat .............................................................. 6.3.19

Operator's seat, mechanical .......................................... 6.3.19

Operator's seat with air suspension

(Optional equipment) ..................................................... 6.3.22

Ladders ......................................................................... 6.3.25

Front ladder ................................................................... 6.3.25

Hinged ladder ................................................................ 6.3.25

Access and ladder extension ........................................ 6.3.26

Side position lights in case of excess width .................. 6.3.32

Side lights in case of excess width ................................ 6.3.33

Rear ladder ................................................................... 6.3.34

Other uses of the rear ladder ........................................ 6.3.34

Driving the combine ............................................................... 6.4.1

Engine speed rotary switch ............................................. 6.4.1

Manoeuvring ................................................................... 6.4.1

Starting the engine .......................................................... 6.4.2

Gear ranges .................................................................... 6.4.2

Servo gearshift

(Optional equipment) ....................................................... 6.4.3

Adjusting the binds of the ground speed control lever .... 6.4.3

Stopping .......................................................................... 6.4.4

Driving behaviour ............................................................ 6.4.4

Contents

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2.1.2 BA LEXION 460 - 410 - 298 425.0

Contents

Steering ........................................................................... 6.4.4

Brakes .............................................................................. 6.4.5

Foot brake ........................................................................ 6.4.5

Parking brake ................................................................... 6.4.6

Stopping the engine ......................................................... 6.4.6

CLAAS Autopilot

(Maize picker head) ......................................................... 6.4.7

CLAAS Autopilot

(Grain cutterbar) .............................................................. 6.4.8

Adjusting the directional stability of the combine ............. 6.4.8

Setting the laser sensor in the field ................................ 6.4.10

Putting the CLAAS Autopilot into operation ................... 6.4.12

Use in rape with left-hand side cutter ............................ 6.4.13

Cutterbar hydraulic cylinders ................................................. 6.5.1

Attaching cutterbar hydraulic cylinders ............................ 6.5.1

Third cutterbar cylinder .................................................... 6.5.1

Rear wheel drive axle ............................................................ 6.6.1

Adjusting rear wheel drive axle from

transport to working position ............................................ 6.6.1

Wheel tread adjustment –Rear wheel drive axle ............ 6.6.4

Adjustable rear axle ......................................................... 6.6.6

Rear axle wheels –steering angle limiter

(Adjustable rear axle) ....................................................... 6.6.8

Side panels ............................................................................ 6.7.1

Opening and closing the side panels and the rear door .. 6.7.1

Adjusting the side panel / rear door locks ........................ 6.7.2

Cabin and lighting .................................................................. 6.8.1

Headlights, worklights and mirrors ................................... 6.8.1

Towing / Crop inspection / Grain tank .................................... 6.9.1

Towing ............................................................................. 6.9.1

Forwards .......................................................................... 6.9.1

Backwards ....................................................................... 6.9.1

Crop inspection ................................................................ 6.9.1

Grain tank ........................................................................ 6.9.2

Closing the grain tank openings ...................................... 6.9.2

Installing dual wheels ........................................................... 6.10.1

Operating the front ladder with dual tyres installed ........ 6.10.5

Additional weights ............................................................... 6.11.1

Liquid filling for rear axle tyres ....................................... 6.11.5

Installing the rear axle weights ...................................... 6.11.5

7. Installing and removing the cutterbar

Installing the cutterbar ............................................................ 7.1.1

Tilting the cutterbar from transport position ..................... 7.1.1

Machines equipped with CLAAS Auto Contour ............... 7.1.2

Adjusting the hydraulic cylinder for

transverse cutterbar control ............................................. 7.1.2

Machines without CLAAS Auto Contour .......................... 7.1.3

Locking cutterbars and maize pickers

(Cutterbars without Auto Contour) ................................... 7.1.5

Connecting the universal drive shafts .............................. 7.1.6

Fitting the stand ............................................................... 7.1.6

Removing the cutterbar .......................................................... 7.2.1

Removing the cutterbar ................................................... 7.2.1

Laying down the cutterbar on the ground ........................ 7.2.1

Placing the cutterbar on the cutterbar trailer .................... 7.2.2

8. Operation CEBIS

9. Operation –basic machine

Feeder housing ...................................................................... 9.1.1

Chains ............................................................................. 9.1.1

Cutterbar reverse drive .................................................... 9.1.2

Cutterbar floatation springs ............................................. 9.1.2

Checking the setting of the cutterbar floatation springs .. 9.1.2

Cutting height indicator .................................................... 9.1.3

Cutterbar spring pressure indicator ................................. 9.1.3

Blocking the cutterbar floatation springs ......................... 9.1.4

Adjusting drop rate of the front attachment ..................... 9.1.4

Cutterbar clutch ............................................................... 9.1.5

Engaging and disengaging the cutterbar ......................... 9.1.5

Threshing mechanism ........................................................... 9.2.1

Stone trap ........................................................................ 9.2.1

Engaging and disengaging the threshing mechanism ..... 9.2.2

Threshing drum ............................................................... 9.2.3

Cleaning the threshing parts ........................................... 9.2.3

Basic concave setting ...................................................... 9.2.4

Learning the limit stops ................................................... 9.2.9

Threshing drum speed .................................................. 9.2.10

Threshing drum drives ................................................... 9.2.10

Threshing drum two-step variable speed drive ............. 9.2.10

Installing and removing preconcave segments ............. 9.2.11

Concave segment ......................................................... 9.2.12

Removing the concave segment ................................... 9.2.12

Installing the concave segment ..................................... 9.2.13

Disawning ...................................................................... 9.2.14

Unslugging the threshing drum ..................................... 9.2.14

Deflector curtain ............................................................ 9.2.15

Straw walkers ........................................................................ 9.3.1

Straw walkers .................................................................. 9.3.1

Intensive separation system ............................................ 9.3.1

Multiple finger separation system .................................... 9.3.2

Cleaning the straw walkers ............................................. 9.3.3

Warning signal ................................................................. 9.3.3

Straw walker risers .......................................................... 9.3.4

Rice risers ....................................................................... 9.3.4

Centre risers .................................................................... 9.3.5

Side risers ....................................................................... 9.3.6

Parallel risers ................................................................... 9.3.7

CCM risers ...................................................................... 9.3.8

Cleaning ................................................................................ 9.4.1

Sieve pan ........................................................................ 9.4.1

Preparation floor .............................................................. 9.4.1

Frogmouth sieves ............................................................ 9.4.2

Electrical sieve adjustment .............................................. 9.4.2

Removing the sieves ....................................................... 9.4.3

Installing the sieves ......................................................... 9.4.6

Tightening torques of axial mountings

for the upper and lower sieves ........................................ 9.4.6

Sieves –Basic setting ..................................................... 9.4.7

Harvesting without finishing sieves ................................. 9.4.7

Cleaning fan .................................................................... 9.4.8

Electric fan speed adjustment ......................................... 9.4.9

Wind-controlled cleaning step

LEXION 460 –420 .......................................................... 9.4.9

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