Cisco 7609 Instruction Manual

CHAPTER

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Cisco 7609 Internet Router Installation Guide

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Installing the Cisco 7609 Internet

Router

Note This document describes the Cisco 7609 Internet Router (OSR-7609) and not

the Cisco 7609 Internet Router (CISCO7609).

This chapter describes how to install a Cisco 7609 Internet Router (OSR-7609)

in a rack. For first-time installations, perform the procedures in the following

sections in the order listed:

•Unpacking the Cisco 7609 Internet Router, page 3-2

•Installing the Rack-Mount Kit, page 3-3

•Installing the Cisco 7609 Chassis in the Rack, page 3-8

•Installing the Stabilizer Kit, page 3-10

Note If you are installing a free-standing (not rack-mounted) Cisco

7609 Internet Router, you must install the stabilizer kit, which is

included in the accessories box.

•System Ground Connection, page 3-12

•Installing the Power Supplies in the Cisco 7609 Chassis, page 3-14

•Attaching the Interface Cables, page 3-15

•Verifying Cisco 7609 Chassis Installation, page 3-21

Chapter 3 Installing the Cisco 7609 Internet Router

Unpacking the Cisco 7609 Internet Router

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Cisco 7609 Internet Router Installation Guide

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Before starting the installation procedures in this chapter, see the “Site

Preparation Checklist” section on page 2-11 to verify that all site planning

activities were completed.

For information on installing modules, refer to the Cisco 7600 Series Internet

Router Module Installation Guide.

Warning

Only trained and qualified personnel should be allowed to install, replace,

or service this equipment.

Unpacking the Cisco 7609 Internet Router

Tip Do not discard the shipping container when you unpack the Cisco 7609

Internet Router. Flatten the shipping cartons and store them with the pallet.

You will need these containers if you need to move or ship the Cisco 7609

Internet Router in the future. Repacking instructions are provided in

Appendix C, “Repacking the Cisco 7609 Internet Router.”

Perform the following to check the contents of the shipping container:

•Check the contents of the accessories box against the Accessories Box

Components Checklist and the packing slip. Verify that you received all listed

equipment, which should include the following:

–

Cisco 7609 Internet Router hardware and software documentation,

if ordered

–

Optional equipment that you ordered, such as network interface cables,

transceivers, or special connectors

•Check the modules in each slot. Ensure that the configuration matches the

packing list and that all the specified interfaces are included.

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Chapter 3 Installing the Cisco 7609 Internet Router

Installing the Rack-Mount Kit

This section describes how to install the rack-mount kit provided in the

accessories box. The kit contains a shelf bracket and crossbar assembly that

attaches directly to the rack and L brackets that attach to the chassis.

Open the rack-mount kit and use the checklist in Table 3-1 to verify that all parts

are included.

Rack-Mounting Guidelines

Before rack-mounting the Cisco 7609 Internet Router, ensure that the equipment

rack complies with the following guidelines:

•The width of the rack, measured between the two front mounting strips or

rails, must be 17.75 inches (45.09 cm).

•The depth of the rack, measured between the front and rear mounting strips,

must be at least 19.25 inches (48.9 cm) but not more than 32 inches

(81.3 cm).

•The rack must have sufficient vertical clearance to insert the chassis. The

chassis height for the Cisco 7609 Internet Router is 33.5 inches (85.1 cm)

(20 RU).

Table 3-1 Rack-Mount Kit Checklist

Part Description Received

L brackets

M3 Phillips countersunk-head screws

M4 Phillips countersunk-head screws

12-24 x 3/4-inch Phillips binder-head screws

10-32 x 3/4-inch Phillips binder-head screws

Shelf brackets

Crossbar bracket

M3 Phillips pan-head screws

Chapter 3 Installing the Cisco 7609 Internet Router

Installing the Rack-Mount Kit

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Note Chassis height is measured in rack units (RU).

Caution If the rack is on wheels, ensure that the brakes are engaged or that the rack is

otherwise stabilized.

This kit is not suitable for use with racks with obstructions (such as a power strip)

that could impair access to field-replaceable units (FRUs).

Required Tools

These tools and equipment are required to install the rack-mount kit:

•Number 1 and number 2 Phillips-head screwdrivers

•3/16-inch flat-blade screwdriver

•Tape measure and level

Installing the Shelf and Crossbar Brackets

To install the shelf and crossbar brackets, perform these steps:

Step 1 Position one of the two shelf brackets in the rack as shown in Figure 3-1.

Step 2 Secure the shelf bracket to the rack by using three 12-24 x 3/4-inch or

10-32 x 3/4-inch screws.

Step 3 Repeat Steps 1 and 2 for the second shelf bracket. Make sure that the second shelf

bracket is level with the first bracket.

Step 4 Attach the crossbar bracket to the back of the shelf brackets using two M3 screws

as shown in Figure 3-2.

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Chapter 3 Installing the Cisco 7609 Internet Router

Installing the Rack-Mount Kit

Figure 3-1 Installing the Shelf Brackets

Figure 3-2 Attaching the Crossbar Bracket to the Shelf Brackets

H9466

Shelf bracket Shelf bracket

12-24 x 3/4-inch

10-32 x 3/4-inch screw (6x)

48123

Shelf bracket Shelf bracket

M3 screw M3 screw

Crossbar

bracket

Front of rack

Chapter 3 Installing the Cisco 7609 Internet Router

Installing the Rack-Mount Kit

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Cisco 7609 Internet Router Installation Guide

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Installing the L Brackets and Cable Guides

The Cisco 7609 Internet Router L bracket screw holes are stamped + and –. You

can install the brackets either on the left or right side of the chassis; use the + holes

on one side and the – holes on the other side. The L brackets are installed with

eight M4 Phillips countersunk-head screws (four screws on each side).

The optional cable guide installs on the front of the chassis and is secured with

four M3 screws.

Step 1 Position one of the L brackets against the Cisco 7609 chassis side and align the

screw holes (use either the + or the – holes).

Step 2 Secure the L bracket to the Cisco 7609 chassis with the four M4 screws.

Step 3 Repeat Steps 1 and 2 for the other L bracket. If you used the + set of holes for the

first L bracket, use the – set of holes for the second L bracket.

If you want to install the optional cable guide, perform these steps:

Step 1 Position the cable guide against the front of the chassis and align the four screw

holes as shown in Figure 3-3.

Step 2 Secure the cable guide with four M4 screws.

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Chapter 3 Installing the Cisco 7609 Internet Router

Installing the Rack-Mount Kit

Figure 3-3 Attaching L Brackets and Cable Guides

FAN

STATUS

55839

Cable

guide

M4 screws

L bracketL bracket

SUPERVISOR2

WS-X6K-SUP2-2GE

STATUS

SYSTEM

CONSOLE

PWRMGMT

RESET

CONSOLE

PORT

MODE

PCMCIA EJECT

PORT1 PORT2

SwitchLoad

100%

LINK

SUPERVISOR2

WS-X6K-SUP2-2GE

STATUS

SYSTEM

CONSOLE

PWRMGMT

RESET

CONSOLE

PORT

MODE

PCMCIA EJECT

PORT1 PORT2

SwitchLoad

100%

LINK

SWITCHFABRIC MDL

STATUS

SELECT

WS-C6500-SFM

ACTIVE

SWITCHFABRICMDL

STATUS

SELECT

WS-C6500-SFM

ACTIVE

OC12POSMM

OSM-40C12-POS-MM

STATUS1

RESET

LINK

CARRIER

ALARM

ACTIVE

PORT1

CARRIER

ALARM

ACTIVE

PORT2

CARRIER

ALARM

ACTIVE

PORT3

CARRIER

ALARM

ACTIVE

OC12POSMM

OSM-40C12-POS-MM

STATUS1

RESET

LINK

CARRIER

ALARM

ACTIVE

PORT1

CARRIER

ALARM

ACTIVE

PORT2

CARRIER

ALARM

ACTIVE

PORT3

CARRIER

ALARM

ACTIVE

OC12POSMM

OSM-40C12-POS-MM

STATUS1

RESET

LINK

CARRIER

ALARM

ACTIVE

PORT1

CARRIER

ALARM

ACTIVE

PORT2

CARRIER

ALARM

ACTIVE

PORT3

CARRIER

ALARM

ACTIVE

8 PORT OC3 POS MM

OSM-8OC3-POS MM

STATUS 1

RESET

LINK

CARRIER

ALARM

LINK

8 PORT OC3 POS MM

OSM-8OC3-POS MM

STATUS 1

RESET

LINK

CARRIER

ALARM

LINK

Chapter 3 Installing the Cisco 7609 Internet Router

Installing the Cisco 7609 Chassis in the Rack

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Installing the Cisco 7609 Chassis in the Rack

Note If you are not installing the Cisco 7609 Internet Router in the rack, you must

install the stabilizer kit. See “Installing the Stabilizer Kit” section on

page 3-10.

Caution Mount the chassis in the rack before installing the power supplies or line cards.

You are now ready to install the Cisco 7609 chassis in the rack.

Tip We recommend that you have a third person to assist in this procedure.

Warning

Two people are required to lift the empty chassis. Grasp the chassis

underneath the lower edge and lift with both hands. To prevent injury, keep

your back straight and lift with your legs, not your back.

To install the Cisco 7609 chassis in the equipment rack, perform these steps:

Step 1 With a person standing at each side of the chassis, grasp the chassis handle with

one hand and use the other hand near the back of the chassis for balance. Slowly

lift the chassis in unison. Avoid sudden twists or moves to prevent injury.

Step 2 Position the chassis in the rack as follows. (See Figure 3-4.)

a. If the front of the chassis (front panel) is at the front of the rack, insert the

rear of the chassis between the mounting posts.

b. If the rear of the chassis is at the front of the rack, insert the front of the

chassis between the mounting posts.

Step 3 Rest the chassis on the shelf brackets and crossbar bracket.

Step 4 Align the mounting holes in the L bracket with the mounting holes in the

equipment rack.

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Chapter 3 Installing the Cisco 7609 Internet Router

Installing the Cisco 7609 Chassis in the Rack

Figure 3-4 Installing the Cisco 7609 Chassis in the Rack

Step 5 Install the eight or ten (four or five per side) 12-24 x 3/4-inch or 10-32 x 3/4-inch

screws through the holes in the L bracket and into the threaded holes in the

equipment rack posts.

Step 6 Use a tape measure and level to verify that the chassis is installed straight and

level.

55740

Crossbar bracket

bracket

Shelf bracket

INPUT

FAN

OUTPUT

FAI L

INPUT

FAN

OUTPUT

FAI L

PORT2

LINK

ACTIVE

Chapter 3 Installing the Cisco 7609 Internet Router

Installing the Stabilizer Kit

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Installing the Stabilizer Kit

Note The stabilizer kit is included only in the accessory kits for the Cisco 7609

Internet Router.

If you are not installing the Cisco 7609 Internet Router in a rack, you must install

stabilizer brackets to the bottom of the chassis. The stabilizer brackets reduce the

possibility that the freestanding chassis will tip over.

Open the stabilizer kit package and use the kit contents list in Table 3-2 to verify

that all parts are included.

Note Have a second person available to perform this procedure.

To install the stabilizer brackets, perform these steps:

Step 1 Have one person tilt and hold the chassis to one side.

Step 2 With the chassis tilted, attach the stabilizer bracket to the side of the chassis with

the eight M4 screws as shown in Figure 3-5.

Table 3-2 Stabilizer Kit Contents

Quantity Part Description Received

16 M4 Phillips countersunk-head screws

2 Stabilizer brackets

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