Char-Griller 3001 Instruction manual

OM3001D.6 ™ & © Char-Griller / A&J Mfg.

GRILLIN’ PRO

OWNER’S MANUAL

LP Gas Grill

WARNING

For Outdoor Use Only

(outside any enclosure)

DANGER:

DO NOT use gas grill for indoor cook-

ing or heating. TOXIC fumes can accu-

mulate and cause asphyxiation. Do

not use in or on boats or recreational

vehicles.

PROP 65 WARNING:

Chemicals known to the state of Cali-

fornia to cause cancer, birth defects

or other reproductive harm are creat-

ed by the combustion of propane.

SAVE THESE INSTRUCTIONS FOR FU-

TURE REFERENCE. IF YOU ARE ASSEM-

BLING THIS UNIT FOR SOMEONE ELSE,

GIVE THIS MANUAL TO HIM OR HER TO

SAVE FOR FUTURE REFERENCE.

FOR CUSTOMER SERVICE, CALL 912-

638-4724

WARNING:

Improper installation, adjustment, al-

teration, service or maintenance could

cause injury or property damage. Read

the installation, operation and mainte-

nance instructions thoroughly before

assembling or servicing this equip-

ment.

A propane gas cylinder is required for

operation. This gas grill is not intended

for commercial use.

Keep your receipt with this manual

for Warranty.

Model # 3001

™

OM3001D.6 ™ & © Char-Griller / A&J Mfg. 2

Danger

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open Lid.

4. If odor continues, keep away from the appliance and

immediately call your gas supplier or your fire depart-

ment.

Warning

Do not store or use gasoline or other flammable liquids or va-

pors in the vicinity of this or any other appliance.

An LP cylinder not connected for use shall not be stored in the

vicinity of this or any other appliance.

For Your Safety

Stop! Call us first! Do Not return product to store. This grill has

been made to high quality standards. If you have any questions

not addressed in this manual or if you need parts please call our

customer service department at 1-912-638-4724 (USA), Mon-

day-Friday 8:30am-5pm (EST).

Have your grills serial number (located on the back of the grill

body or on the leg) when calling.

OM3001D.6 ™ & © Char-Griller / A&J Mfg. 3

Important Safety Information .…………………page 4 - 5

Illustrated Parts List ……………………………..…page 6 – 7

Tools, Assembly Tips and Hardware List ….page 8

Assembly Instructions ……………………………..page 9 – 19

Operating Grill

Connecting Gas Cylinder…………………………..page 21

Cleaning and Care……………………………………page 22-23

Checking for Leaks………………………………..…page 24

Lighting Grill…...…………………………………….....page 25-27

Trouble Shooting……………………………………....page 28-29

Grill Preparation………………………………………..page 30

Recipes……………………………………………..…...…page 31 - 32

Accessories……………………………………………….page 33 - 34

Table of Contents

OM3001D.6 ™ & © Char-Griller / A&J Mfg. 4

WARNING

FOR YOUR SAFETY

1. DO NOT store or use gasoline or any other flammable vapors and liquids within 25

feet (8m) of this or any other appliance.

2. When cooking with oil/grease, do not allow the oil/grease to exceed 350°F (177°C).

Do not store or use extra cooking oil in the vicinity of this or any other appliance.

3. An LP Cylinder not connected for use should be stored a minimum of 10 feet (3m)

away from this or any other appliance. Never fill the cylinder beyond 80 percent

full. If the above information not followed exactly, a fire causing death or serious

injury may occur.

4. If you smell gas:

- Shut Off gas to the grill.

- Extinguish any open flame.

- Open Lid

For Your Safety

Stop! Call us first! Do Not return product to store. This grill has been made to high quality

standards. If you have any questions not addressed in this manual or if you need parts

please call our customer service department at 1-912-638-4724 (USA), Monday-Friday

9am-5pm (EST).

NOTE: The use and installation of this product must conform to local codes. In absence

of local codes, use the National Fuel Gas Code, ANSI Z223.1/NFPA54.

IMPORTANT NOTICE: read all instructions prior to assembly and use.

Read and understand all warnings and precautions prior to operating your grill.

CAUTION

1. This grill is for use with propane gas only (propane gas cylinder not included).

2. Never attempt to attach this grill to the self-contained propane system of a camper

trailer, motor home or house.

3. Never use charcoal or lighter fluid with the gas grill.

4. Do not use gasoline, kerosene or alcohol for lighting. The LP-gas supply cylinder must

be constructed and marked in accordance with the specifications for propane gas

cylinders of the U.S. Department of Transportation (DOT) CFR 49. This grill is not

intended to be used in or installed on recreation vehicles and/or boats.

5. Do not attempt to move the grill while it is lit.

6. Do not use the grill unless it is completely assembled and all parts are securely fas-

tened and tightened.

7. Keep all combustible items and surfaces at least 36 inches (91.4cm) away from grill

at all times.

8. DO NOT use this grill or any gas product near unprotected combustible constructions.

9. Do not use in an explosive atmosphere. Keep grill area clear and free from combus-

tible materials, gasoline and other flammable vapors and liquids.

OM3001D.6 ™ & © Char-Griller / A&J Mfg. 5

10. Do not touch metal parts of grill until it has completely cooled (about 45 minutes) to

avoid burns, unless you are wearing protective gear (BBQ mittens, pot holders, etc.)

11. Do not alter this grill in any manner

12. Clean and inspect the hose before each use. If there is evidence of abrasion, wear,

cuts, or leaks, the hose must be replaced prior to operating the appliance. The re-

placement hose assembly will be that which is specified by the manufacturer.

13. Move gas hoses as far away as possible from hot surfaces and dripping hot grease.

14. Never keep a filled container in a hot car or car trunk. Heat will cause the gas pres-

sure to increase, which may open the relief valve and allow gas to escape.

15. Keep the grill’s valve compartment, burners and circulating air passages clean. In-

spect the grill before each use.

WARNING

1. This grill is for outside use only, and should not be used in a building, garage or any

other enclosed area.

2. The use of alcohol, prescription or non-prescription drugs may impair the operator’s

ability to properly assemble or safely operate the grill.

3. Always open grill lid slowly and carefully as heat and steam trapped within the grill

can burn you severely.

4. Always place your grill on a hard, level surface far away from combustibles. An as-

phalt or blacktop surface may not be acceptable for this purpose.

5. Do not leave a lit grill unattended. Keep children and pets away form the grill at all

times.

6. Do not place this grill on any type of tabletop surface.

7. Do not use the grill in high winds.

8. Disconnect the propane tank (LP tank) by first turning off valve on top of propane

tank, turn off burner valves, then disconnect regulator from valve on propane tank

by turning plastic connector counter clockwise. Unscrew wing-bolt in bottom shelf to

release the tank for removal.

DANGER

Liquid propane (LP) gas is flammable and hazardous if handled improperly. Know its

characteristics before using any propane product.

1. Propane Characteristics; Flammable, explosive under pressure, heavier that air and

settles in pools and low areas

2. In its natural state, propane has no odor. For your safety, an odorant has been add-

ed.

3. Contact with propane can cause freeze burns to skin.

4. This grill is shipped from the factory for propane gas use only.

5. Never use a propane cylinder with a damaged body, valve, collar or footing.

6. Dented or rusted propane cylinders may be hazardous and should be checked by

your propane gas supplier.

OM3001D.6 ™ & © Char-Griller / A&J Mfg. 6

OM3001D.6 ™ & © Char-Griller / A&J Mfg. 7

LINE ITEM QTY PART NAME PART NUMBER

1 1 HOOD 30-0009

2 1 GRILL BODY 30-0010

3 1 THERMOMETER 55-0008

4 1 HOOD HANDLE 55-0009

5 1 WARMING RACK 20-0001

6 2 BURNER (short wire) 80-0005

7 1 BURNER (long wire) 80-0006

8 1 BASE 20-0029

9 3 FLARE-UP SHIELD 10-0001

10 2 SHORT LEG 10-0022

11 2 LONG LEG 10-0023

12 1 BEZEL 10-0016

13 2 LEG CROSS BAR 10-0024

14 3 COOKING GRATE 10-0006

15 2 WHEEL 55-0003

16 2 LEG BRACE 10-0025

17 1 AXLE 10-0026

18 1 FRONT PANEL 10-0027

19 1 SIDE BURNER/ CONTROL PANEL 80-0013

20 3 UTENSIL HOOK 50-0002

21 1 GREASE TRAY 10-0028

22 1 CATCH PAN, REMOVABLE 20-1025

23 1 SIDE SHELF 20-0033

24 1 POT STAND 20-0005

25 2 STACK 20-0034

26 2 HUB CAP 55-0007

27 1 STOPPER BRACKET 10-0360

28 2 SLIDER BRACKET 10-0359

29 1 TANK BLOCK BAR 10-0283

30 1 GRATE LIFTER 10-0045

OM3001D.6 ™ & © Char-Griller / A&J Mfg. 8

Assembly: Requires 2 people. Get another person to help.

Tools Needed: Pliers, Phillips Head Screwdriver and a 7/16” Nut Driver.

NOTE: Do Not tighten any bolts unless instructed to do so. Tightening too soon may

prohibit parts from fitting together. All Hex Nuts should be on the inside of the grill

unless stated otherwise. Unpack all contents in a well cleared and padded area.

STOP! Do Not Return to Store. If you are missing parts or need assistance please

email us at info@chargriller.com or call 912-638-4724. Do not attempt assembly if

you are missing parts.

Hardware:

¼-20x 1 ½” BOLT……..………..4 PCS

¼-20x 1/2” BOLT……...........37 PCS

2/5” FLAT WASHER……..........2 PCS

¼” FLAT WASHER………...…….5 PCS

¼-20 HEX NUT…………..........10 PCS

¼” LOCK WASHER……..……..33 PCS

HINGE PINS……………….........2 PCS

LARGE HAIR COTTER PIN…….2 PCS

SMALL HAIR COTTER PIN…….2 PCS

SCREW…………………..………….3 PCS

#10-24 x 0.40” BOLT……….6 PCS

1/4-20 x 31/4” Wing Bolt….…1 PC

OM3001D.6 ™ & © Char-Griller / A&J Mfg. 9

Step 1: Insert the Long Legs and Short Legs into the opening ends of the Leg Cross

Bars. Then place the Leg Braces over the Legs and Leg Cross Bars and secure them

with Lock Washers and two 1/2” Hex Bolts per leg. (NOTE: The orientation of the

Leg Cross Bar is very important for later steps. The two holes on each Leg Cross Bar

must be facing toward the center of the assembly.)

Assembly Instructions

Holes on Leg Cross Bars

TOP VIEW AFTER

ASSEMBLY

Long Legs

Short Legs

Leg Caps

Leg Cross Bars

Lock Washer

Leg Brace

Hex Bolts

Lock Washer

OM3001D.6 ™ & © Char-Griller / A&J Mfg. 10

Step 2: Lay the cart assembly from previous step on one side then place the Bot-

tom Shelf between the four legs then secure it with four Lock Washers and four

1/2” Hex Bolts. The Bottom Shelf with the Tank Hole should be on the Short Legs

side opposite the Long Legs. NOTE: Long Legs have Leg Caps on them.

Long Legs

Leg Cap

Short Legs

Bottom Shelf

Hex Bolts

Step 3: Lay the cart assembly down with the Long Legs on the floor then install the

Wheels and Wheel Axle. On one end of the Axle insert the Large Cotter Pin into the

hole on the Axle and snap in the Hub Cap. Slide one Flat Washer and one Wheel

onto the Axle then slide the Axle through the holes on the Short Legs and Bottom

Shelf. Complete the assembly by sliding the other Wheel and Flat Washer onto Axle

then insert the Large Cotter Pin and snap on the Hub Cap.

Axle

Cotter Pins

Long Leg

Short Legs

Wheels

Cotter Pin

Flat Washer

Hub Cap

Flat Washer

Large Cotter Pin

Hub Cap

Lock Washers

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