Chapin EZ MOUNT 97200E User manual

See website for warranty details

15 Gallon

25 Gallon

Use and Care Manual

DO NOT RETURN TO STORE

Call: 1-800-950-4458

www.chapinmfg.com

12-VOLT SPRAYER

Chapin International, Inc

P.O. Box 549 700 Ellicott St.

Batavia, NY 14021-0549 U.S.A.

1-800-950-4458 www.chapinmfg.com

Model 97200E, 97400E

016252 R0421

Carefully Read These Instructions Before Use

WARNING

EZ MOUNT™

WARNING

IMPROPER USE OR FAILURE TO FOLLOW INSTRUCTIONS CAN RESULT IN

EXPLOSIVE FAILURE CAUSING SERIOUS EYE OR OTHER INJURY.

FOR SAFE USE OF THIS PRODUCT YOU MUST READ AND FOLLOW ALL

INSTRUCTIONS. DO NOT LEAVE SPRAYER IN THE HOT SUN. HEAT CAN CAUSE

PRESSURE BUILD-UP RESULTING IN POSSIBLE EXPLOSION. DO NOT STORE OR

LEAVE SOLUTION IN TANK AFTER USE. ALWAYS WEAR GOGGLES, GLOVES, LONG

SLEEVE SHIRT, LONG PANTS AND FULL FOOT PROTECTION WHEN SPRAYING.

DO NOT ATTEMPT TO MODIFY THIS SPRAYER. REPLACE PARTS ONLY WITH

MANUFACTURER’S ORIGINAL PARTS.

NEVER SPRAY FLAMMABLE, CAUSTIC, ACIDIC, CHLORINE, BLEACH,

PETROLEUM BASED OR OTHER CORROSIVE SOLUTIONS OR HEAT, PRESSURE,

OR GAS PRODUCING CHEMICALS. ALWAYS READ AND FOLLOW CHEMICAL

MANUFACTURER’S INSTRUCTIONS BEFORE USE WITH THIS SPRAYER AS

SOME CHEMICALS MAY BE HAZARDOUS WHEN USED WITH THIS SPRAYER.

ENSURE THE WIRING HARNESS DOES NOT BECOME PINCHED OR DAMAGED

IN ANY WAY. THIS MAY DAMAGE THE PUMP OR CAUSE THE WIRING

HARNESS TO OVERHEAT, RESULTING IN MELT DOWN OR FIRE.

SOME CHEMICALS WILL DAMAGE THE PUMP VALVES IF ALLOWED TO

SOAK UNTREATED FOR A LONG PERIOD OF TIME. ALWAYS FLUSH THE

PUMP WITH WATER AFTER USE. DO NOT ALLOW CHEMICALS TO SIT

IN PUMP FOR EXTENDED TIMES OF IDLENESS. FOLLOW CHEMICAL

MANUFACTURERS INSTRUCTIONS ON DISPOSAL OF ALL WASTE

WATER FROM THE SPRAYER.

CAUTION

THIS SPRAYER HAS BEEN DESIGNED TO BE ATTACHED TO STABLE SURFACES.

Chapin Spot Sprayer Operator’s Manual - English

OPERATION

The pumping system draws solution from the tank, through the strainer and to the pump.

The pump forces the solution under pressure to the spray wand.

The pump has a pressure switch which will shut the pump off when it reaches 60 PSI.

Regularly inspect the suction supply screen on the inside of the tank. Flush with water

to clear any accumulated debris.

AFTER SPRAYING

After use, ﬁll the sprayer part way with water. Start the sprayer and allow clear water to be

pumped through the plumbing system and out through the spray wand.

Reﬁll the tank about half full with plain water and use a chemical neutralizer and repeat

cleaning instructions. Flush the entire sprayer with the neutralizing agent. Follow the

chemical manufacturer’s disposal instructions of all wash or rinsing water.

Chapin Spot Sprayer Operator’s Manual - English

WINTER STORAGE

Drain all water and chemical out of sprayer, paying special attention to pump and valves.

These items are especially prone to damage from chemicals and freezing weather.

The sprayer should be winterized before storage by pumping a solution of RV antifreeze

through the entire plumbing. Proper care and maintenance will prolong the life of the

sprayer.

BREAKDOWN & PARTS LIST

REF NO. PART NO. QTY DESCRIPTION

16-8146-1 1Lid, Tank

2 6-8320 1 Harness, Wire, S/S

3 6-9206 1 Pump, 1.0 GPM

4 6-9205 1 Hose, 15”

5 6-9223 1 Suction Hose Assembly

6 6-8321 1 Strainer, Inlet

7 6-8138 1 Shut-Off Assembly

86-8324 1 Gun Clip (pair)

9 6-8325 1 Drain Plug Kit

10 6-9075 1 Nozzle Kit

11 6-8300 2 Worm Gear

12 6-9204 1 Rubber Grommet

Not illustrated 6-9202 1 Kit, Pump Hardware

Chapin Spot Sprayer Operator’s Manual - English

To Order Replacement Parts: 1-800-950-4458

DIAPHRAGM PUMP SPECIFICATIONS

Chapin Spot Sprayer Operator’s Manual - English

Fits Chapin 15 and 25 gallon ATV sprayers

12 Volt DC, totally enclosed, non ventilated

Max amp rating: 3.0 MAX

Leads: 6” long

2 chamber positive displacement diaphragm pump, self priming,

capable of being run dry, demand or bypass model.

Priming Capabilities: 4 feet [1.2 ml)

Max Pressure: 60 PSI

3/8” Straight hose barb

TROUBLESHOOTING

Chapin Spot Sprayer Operator’s Manual - English

CONDITION CHECK/SOLUTION

Pump won’t start Correct voltage (12 - 13V) and electrical connections

Fuse or breaker

Pressure switch operation

Rectifer or motor for open or grounded circuit

Locked drive assembly

Correct voltage at switch

Pump will not prime

(No discharge with motor

running)

Debris in strainer

Restriction (kinks) in inlet / outlet tubes

Debris / swelling in inlet / outlet valves

Pump will not shut-off

(output line closed and

no leaks)

Air trapped in outlet line or pump head

Correct voltage to pump

Debris in pump inlet / outlet valves

Loose drive assembly or pump head screws

Pressure switch operations / adjustments

Leaks from pump head

or switch

Loose screws at switch or pump head

Switch diaphragm ruptured or pinched

Punctured diaphragm if ﬂuid is present

Pump makes noise, but

no output

Prime with garden hose by removing intake hose and ﬂood with water

while pump is running until water starts ﬂowing (this may take up to 15

minutes to create suction).

To better understand the priming process see video at: https://www.youtube.

com/watch?v=lrNeAvNL7Fs or search “Priming the Pump on Your Chapin ATV

Sprayer” at Chapin International’s YouTube page

SPRAY & PUMP FAQ

1. Why does the pump not run all the time?

This is an on- demand pump and only runs with ﬂow; spray wand, by-pass, spray tips

or leak in system.

2. Why does the pump surge while using the spray wand?

Low ﬂow/high pressure may cause the pump to surge (or cycle). This could happen

when the spray wand is adjusted for a small or ﬁne spray pattern. To overcome, adjust

the nozzle for higher ﬂow.

3. How do I adjust the pressure?

Pressure can only be adjusted by adjusting the nozzle.

4. My pump quit and will not restart - what should I check?

Check all electrical connections. Ensure switch is in the on position. Check in-line fuse.

Ensure correct voltage (12-13 volt).

5. Low ﬂow or no ﬂow at all - what should I check?

Check for a clogged suction hose and/or suction strainer. Often you will need to clean

the suction strainer. Check for proper voltage. Check ﬁlter in shut-off.

6. Is there a fuse for the sprayer?

Yes, an in-line fuse, in the wire harness.

7. What size fuse should I use as a replacement?

7.5 amp

8. What is the range of the spray wand?

30 foot max

9. How should I clean the tank after use?

• Rinse tank thoroughly with water only, empty, reﬁll with water.

• Empty sprayer by spraying no less than 1 minute to rinse out line. The remaining

water can be drained per the drain plug.

• Store sprayer tank upside down, in a warm dry location.

10. Can the spray tip on the wand be replaced with a different type of tip?

Yes, however your wand comes with a #18 tip which is standard. Brass tips generally

produce better spray patterns than plastic.

11. Each time I turn on the pump my fuse blows.

• Excessive voltage

• Improper adjustment of the pressure switch

• Damaged wiring harness

12. What is the warranty (time duration) on pump, tank, and accessories?

1 year after purchase.

Chapin Spot Sprayer Operator’s Manual - English

Congratulations!

You have just purchased a quality Chapin product.

Due to our ongoing product improvement process, product specifications may change without notice. U.S. and foreign patents pending.

Visite el sitio web para conocer los

detalles de la garantía

15 Gallon

25 Gallon

Manual de uso y cuidado

DO NOT RETURN TO STORE

Call: 1-800-950-4458

www.chapinmfg.com

Modelo 97200E, 97400E

016252 R0421

Chapin International, Inc

P.O. Box 549 700 Ellicott St.

Batavia, NY 14021-0549 U.S.A.

1-800-950-4458 www.chapinmfg.com

Lea estas instrucciones atentamente antes de utilizarlo

ADVERTENCIA

Pulverizador de 12 voltios

EZ MOUNT™

ADVERTENCIA

ADVERTENCIA: EL USO INAPROPIADO O NO SEGUIR LAS INSTRUCCIONES PUEDE

DAR LUGAR A UNA FALLA EXPLOSIVA Y CAUSAR SERIAS LESIONES OCULARES O

DE OTRO TIPO.

PARA EL USO SEGURO DE ESTE PRODUCTO, DEBE LEER Y SEGUIR TODAS LAS

INSTRUCCIONES. NO DEJE EL PULVERIZADOR EXPUESTO AL SOL. EL CALOR

PUEDE PROVOCAR UNA ACUMULACIÓN DE PRESIÓN QUE CAUSE UNA POSIBLE

EXPLOSIÓN. NO ALMACENE O DEJE LA SOLUCIÓN EN EL TANQUE DESPUÉS

DE USAR. CUANDO UTILICE EL PULVERIZADOR USE SIEMPRE ANTEOJOS

PROTECTORES, GUANTES, CAMISA DE MANGA LARGA, PANTALONES LARGOS

Y PROTECCIÓN COMPLETA EN LOS PIES. NO INTENTE MODIFICAR ESTE

PULVERIZADOR. REEMPLACE LAS PIEZAS SÓLO CON PIEZAS ORIGINALES DEL

FABRICANTE.

NUNCA PULVERICE SOLUCIONES INFLAMABLES, CÁUSTICAS, ÁCIDAS, DE

CLORO, A BASE DE PETRÓLEO, DE LEJÍA U OTRAS SOLUCIONES CORROSIVAS NI

QUÍMICOS QUE PRODUZCAN CALOR, PRESIÓN O GAS. SIEMPRE LEA Y SIGA LAS

INSTRUCCIONES DEL FABRICANTE DEL PRODUCTO QUÍMICO ANTES DE USARLO

CON ESTE PULVERIZADOR, YA QUE ALGUNOS PRODUCTOS QUÍMICOS PUEDEN SER

PELIGROSOS CUANDO SE USAN CON ESTE PULVERIZADOR.

ADVERTENCIA - ASEGÚRESE DE QUE EL CABLE NO SE PELLIZQUE O DAÑE DE

NINGUNA MANERA. ESTO PODRÍA DAÑAR LA BOMBA O HACER QUE EL CABLE

SE SOBRECALIENTE, DANDO LUGAR A PIEZAS DERRETIDAS O UN INCENDIO.

ALGUNAS SUSTANCIAS QUÍMICAS DAÑARÁN LAS VÁLVULAS DE

LA BOMBA SI SE LES PERMITE REMOJARSE SIN TRATAMIENTO

DURANTE UN PERÍODO LARGO. SIEMPRE ENJUAGUE LA BOMBA

CON AGUA DESPUÉS DE USARLA. NO PERMITA QUE SUSTANCIAS

QUÍMICAS REPOSEN EN LA BOMBA DURANTE PERÍODOS EXTENSOS

DE INACTIVIDAD. SIGA LAS INSTRUCCIONES DEL FABRICANTE DE LA

SUSTANCIA QUÍMICA RESPECTO AL DESECHO DE TODA EL AGUA USADA

DEL ASPERSOR.

CAUTION

ESTOS ASPERSORES ESTÁN DISEÑADOS PARA SUJETARSE A UNA SUPERFICIE ESTABLE.

Manual del operador del pulverizador de zonas Chapin - Español

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