Cetoni NeMESYS User manual

Original Setup and Operating Manual 2.01 –May 2015

neMESYS OEM

Hardware Manual

2neMESYS Hardware Manual

The information and data contained in this document are subject to change

without prior notice. No part of this document may be copied or transmitted

without the express consent of cetoni GmbH, irrespective of the means used for

this purpose –electronic or mechanical. The general terms of cetoni GmbH

apply. Agreements deviating from these terms must be made in writing.

neMAXYS Hardware Manual 3

Software License

The software and the supplied documentation are copyrighted material. By

installing the software you accept the terms of the licensing agreement.

License Agreement

cetoni GmbH grants the buyer the simple, non-exclusive and non-transferrable

right to use the software on a single computer or networked computer system

(LAN). Copying or any other duplication of the entire software or parts thereof or

mixing and connecting it with other software products is expressly prohibited.

For backup purposes the buyer may create a single copy of the software. Cetoni

GmbH reserves the right to alter, develop, improve or replace the software.

Cetoni is not obligated to inform the buyer with respect to modifications, new

developments or improvements or to supply them to him. Cetoni does not

legally warrant any particular software properties. Cetoni is not liable for any

damage, unless it is caused willfully or due to gross negligence on the part of

cetoni GmbH or its agents. Any liability for indirect, incidental or consequential

damage is excluded.

4neMESYS Hardware Manual

cetoni GmbH

Wiesenring 6

D- 07554 Korbussen

Germany

Tel.: +49 (0) 36602 338-0

Fax: +49 (0) 36602 338-11

E-Mail: [email protected]

Internet: www.cetoni.de

neMESYS Manual - Content 5

1. Overviews and Indexes

1.1. Content

1. Overviews and Indexes................................................................... 5

1.1. Content.................................................................................................... 5

1.2. Revision History....................................................................................... 8

2. Introduction ................................................................................... 9

2.1. Preface..................................................................................................... 9

2.2. Symbols and Keywords............................................................................ 9

3. Basic Information ......................................................................... 10

3.1. Standards and Guidelines...................................................................... 10

3.2. Intended Use ......................................................................................... 10

3.2.1. General Description of the Component................................................ 10

3.2.2. Proper Use............................................................................................. 11

3.2.3. Reasonably foreseeable Misuse............................................................ 11

3.2.4. Safety Measures.................................................................................... 11

3.2.5. Measures for safe Setup ....................................................................... 13

3.2.6. Safe Operation Measures...................................................................... 13

3.2.7. Condition of Devices ............................................................................. 14

3.3. Warranty and Liability ........................................................................... 14

4. Technical Data .............................................................................. 16

4.1. Performance Data ................................................................................. 16

4.2. Dimensional Drawing of Pump.............................................................. 18

4.3. Standard Valve ...................................................................................... 19

4.4. Dimensional Drawing of Valve .............................................................. 19

4.5. Dosing Performance .............................................................................. 20

5. Transport and Storage .................................................................. 21

6neMESYS Manual - Content

5.1. Transport ............................................................................................... 21

5.2. Maintenance and Care .......................................................................... 21

6. Hardware Operation .................................................................... 22

6.1. Installing a Syringe................................................................................. 22

6.2. Fluidic / Valve ........................................................................................ 25

6.3. Removing Valves ................................................................................... 27

7. Electrical Interfaces ...................................................................... 29

7.1. Overview ............................................................................................... 29

7.2. Power Supply (J1 / J2) ........................................................................... 30

7.2.1. Pin Assignment...................................................................................... 30

7.2.2. Technical Data....................................................................................... 30

7.3. CAN Interface (J3 / J4) ........................................................................... 32

7.3.1. Pin Assignment...................................................................................... 32

7.3.2. Technical Data....................................................................................... 32

7.3.3. Connecting neMESYS to CAN bus line CiA DS-102................................ 32

7.4. RS-232 Connection (J5) ......................................................................... 33

7.4.1. Pin Assignment...................................................................................... 33

7.4.2. Technical Data....................................................................................... 33

7.4.3. Connecting neMESYS to a PC ................................................................ 34

7.5. Signal Connection (J6) ........................................................................... 35

7.5.1. Pin Assignment...................................................................................... 35

7.5.2. Analog Input 1 and 2 (Pin 1 and 2)........................................................ 36

7.5.3. Digital Inputs 1 and 2 (Pin 3 and 4) ....................................................... 36

7.5.4. Digital Input 7 (Pin 5)............................................................................. 38

7.5.5. Digital Output 1 and 2 (Pin 6 and 7)...................................................... 39

7.5.6. Digital Output 5..................................................................................... 41

7.6. CAN-Bus Termination............................................................................ 43

7.7. Switching the integrated Valve ............................................................. 43

8. Cable Set ...................................................................................... 45

8.1. Power Cable .......................................................................................... 45

8.2. Power Connection cable ....................................................................... 45

8.3. CAN Cable (terminated DSub socket) ................................................... 46

neMESYS Manual - Content 7

8.4. CAN Cable (DSub plug) .......................................................................... 47

8.5. CAN Connection Cable........................................................................... 47

8.6. CAN Terminator..................................................................................... 48

8.7. RS232 Cable (DSub socket).................................................................... 49

8.8. USB-to-CAN Adapter ............................................................................. 49

9. Setup & Cable Connection............................................................ 51

9.1. Mechanical Setup .................................................................................. 51

9.2. Introduction to Cable Connection......................................................... 51

9.3. Step 1 –Connecting the Power Cable ................................................... 51

9.4. Step 2 –Data Connection...................................................................... 52

9.4.1. Introduction........................................................................................... 52

9.4.2. Data Connection through CAN.............................................................. 52

9.4.3. Data Connection through RS232........................................................... 53

9.5. Step 3 –Power Supply of additional Modules ...................................... 53

9.6. Step 4 –Data Connection to additional Modules ................................. 53

9.7. Step 5 –CAN Bus Termination .............................................................. 53

10. Disposal ...................................................................................... 55

8neMESYS Manual - Content

1.2. Revision History

Rev

Date

Modification

1.03

17.08.2010

Creation of Manual

2.00

09.01.2015

Revision for new Hardware

2.01

30.03.2015

RS232 cable modified (DSub jack instead of plug)

Added logic table for valve switching

neMESYS Manual - Introduction 9

2. Introduction

2.1. Preface

Thank you for purchasing a cetoni product. With this manual we would like to

support you in using the device. For additional questions or comments please

feel free to contact us directly.

2.2. Symbols and Keywords

This manual uses the following symbols, intended to help you navigate the

document:

TIP

User tips and useful information to simplify the use of the software.

IMPORTANT

Important information and additional, particularly useful information.

This symbol does not refer to dangerous or hazardous situations.

CAUTION

This symbol signifies a potentially hazardous situation. Failing to avoid it

may cause damage to the product or its environment.

WARNING

This symbol signifies a potentially dangerous situation. Failing to avoid

it may cause light or insignificant injury or material damage.

10 neMESYS Manual –Basic Information

3. Basic Information

3.1. Standards and Guidelines

neMESYS OEM-modules conform to the basic health and safety requirements

stipulated by the 2006/42/EC machine directive. The modules are incomplete

machines according to the 2006/42/EC machine directive and intended for

installation into a machine. According to the directive they do not bear the CE

mark.

Integrating the modules into a machine may cause additional risks. It is

imperative that you conduct a risk evaluation of your machine with the

integrated modules and take any safety measures necessary.

IMPORTANT

Please note that you may not use neMESYS OEM-modules until the

machine or plant into which the modules are integrated complies with

the 2006/42/EC machine directive and the declaration of conformity in

attachment II A has been issued.

3.2. Intended Use

3.2.1. General Description of the Component

neMESYS devices are syringe pumps. They enable emptying and filling of syringes

through a linear relative movement between a syringe holder and a piston

holder.

The OEM-module is not a complete machine as defined by the machine directive,

but an incomplete machine intended for installation into another machine or

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