CETAC ASX-510 Guide

Pump replacement for

ASX-510 (SP5211)

Figure 1-1. Front view of ASX-510.

1. First, remove the two Kynar thumbscrews from the Y-axis home block. See Figure 1-2.

Figure 1-2. View of Y- axis home block with Kynar thumbscrews.

NOTE:

MAKE SURE THE UNIT IS UNPLUGGED AND IN THE “OFF” POSITION BEFORE

BEGINNING THIS PROCEDURE.

Figure 1-3. Z-drive removed from arm assembly.

2. Next, remove the whole Z-drive assembly from the arm by pulling the whole Z-drive assembly forward

and off the Auto Sampler arm. See Figure 1-3.

3. After the Z-drive assembly is removed, then remove the rinse station. See Figure 1-4. Turn the rinse

station ¼ turn counter-clockwise while pulling up. Also, the tubing located at the bottom of rinse station

will have to be removed or moved aside. See Figure 1-5.

Figure 1-4. View of rinse station.

Figure 1-5. View of rinse station removed from the front cover.

4. The Auto Sampler tray is next to be removed. Lift up the tray and pull forward. See Figure 1-6.

Figure 1-6. Removing the tray.

Figure 1-7. Front view of ASX-510 Auto Sampler showing front cover screws.

5. Next, the front cover needs to be removed. Remove the four corner screws shown in Figure 1-7.

6. The front cover can be removed by lifting it slightly and pulling forward. See Figure 1-8.

Figure 1-8. View of ASX-510 Auto Sampler with the front cover being removed.

Figure 1-9. View of inner shield inside the ASX-510.

7. The five screws that hold the inner shield will have to be removed. Move the Y-axis assembly all the

way to the left. See Figure 1-9.

8. The inner shield can be removed by lifting it up while pulling forward. See Figure 1-10.

Figure 1-10. Removal of inner shield.

Figure 1-11. View of ASX-510 with inner shield removed.

9. The pump is now accessible. See Figure 1-12.

10. If your ASX500 has a voltage regulator continue on. If not skip to step # 14.

(In figure 1-12 the arrow shows what the voltage regular looks like)

Figure 1-12. View of ASX-510 showing old style pump.

Figure 1-13. View of the voltage regulator beneath the pump.

11. Remove the front two screws on the Main board so that it can be lifted up.

12. Locate the orange and yellow wires that are attached to the Main board. Cut them as close as possible

to the voltage regulator which is attached to the bottom left of the cabinet. See Figure 1-14.

Figure 1-14. Bottom view of Main board.

Figure 1-15. View of wire nut.

13. Strip approximately ¼” of insulation from the end of each wire. Twist the two wires together. Install the

wire nut provided in the pump kit. Place it over the twisted wires and turn the nut in a clockwise

direction until it “bites in” to the wires. Pull on the wire nut while holding the wires. The wire nut should

stay on the wires without pulling off. See Figure 1-15.

Installation of Voltage Control Board

14. If your ASX500/510 already has a voltage control board (see Fig 1-17) then skip to step 17.

15. Remove motor driver chip and the corner screw that holds the motor driver board. See figure 1-16.

Figure 1-16

16. Insert the ¼” spacer between the stepper driver board and the voltage control board. Then use the 6-32

screw (supplied in the kit) and insert through the board and spacer, to hold the voltage control board.

Note: Make sure when installing the board into the socket that the pins do not bend over. Fig 1-17.

Figure 1-17

Installation of Peri Pump

17. First step is to determine what version peri pump you have. If your pump looks like Fig 1-18 then

continue on. If you have fig 1-19 then skip to step 26.

Figure 1-18 Figure 1-19

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