Central Pneumatic 39092 User manual

AIR BRAD NAILER

1-1/4”TO 2-1/2”

Model 39092

ASSEMBLY AND OPERATING INSTRUCTIONS

3491 Mission Oaks Blvd., Camarillo, CA 93011

Visit our Web site at: http://www.harborfreight.com

TO PREVENT SERIOUS INJURY,

READ AND UNDERSTAND ALL WARNINGS

AND INSTRUCTIONS BEFORE USE.

manual or any artwork contained herein may be reproduced in any shape or form

without the express written consent of Harbor Freight Tools.

For technical questions or replacement parts, please call 1-800-444-3353.

REV 06/05

Page 2SKU 39092 For technical questions, please call 1-800-444-3353.

Specifications

Save This Manual

You will need this manual for the safety warnings and precautions, assembly, operating,

inspection, maintenance and cleaning procedures, parts list and assembly diagram.

Keep your invoice with this manual. Write the invoice number on the inside of the front

cover. Keep this manual and invoice in a safe and dry place for future reference.

Safety Warnings and Precautions

WARNING: When using tool, basic safety precautions should always be

followed to reduce the risk of personal injury and damage to equipment.

Read all instructions before using this tool!

1. Keep work area clean. Cluttered areas invite injuries.

2. Observe work area conditions. Do not use machines or power tools in damp or

wet locations. Do not expose to rain. Keep work area well lit. Do not use electri-

cally powered tools in the presence of flammable gases or liquids.

3. Keep children away. Children must never be allowed in the work area. Do not

let them handle machines, tools, extension cords, or air hoses.

4. Store idle equipment. When not in use, tools must be stored in a dry location to

inhibit rust. Always lock up tools and keep out of reach of children.

5. Use the right tool for the job. Do not attempt to force a small tool or attach-

ment to do the work of a larger industrial tool. There are certain applications for

which this tool was designed. It will do the job better and more safely at the rate

for which it was intended. Do not modify this tool and do not use this tool for a

purpose for which it was not intended.

Item Description

Operating Air Pressure 70-125 PSI *

Air Consumption 3 CFM (Non-continuous)

Magazine Capacity 100 Brads

Brad Length Capacity / Gauge Size 1-1/4” to 2-1/2” / 16 Gauge

Air Inlet 1/4”-18 NPT

Trigger Mechanism Type Contact Safety Trip Mechanism

Overall Dimensions 12-1/2” L x 2-5/8” W x 10-1/4” H

Tool Weight 5-5/8 Pounds

* The air pressure setting must not exceed job site regulations/restrictions. The

air pressure setting must not exceed 90 PSI when being used with work pieces

that have a thickness of less than 1-3/4”.

REV 11/06

Page 3SKU 39092 For technical questions, please call 1-800-444-3353.

6. Dress properly. Do not wear loose clothing or jewelry as they can be caught in

moving parts. Protective, electrically non-conductive clothes and non-skid foot

wear are recommended when working. Wear restrictive hair covering to contain

long hair.

7. Do not overreach. Keep proper footing and balance at all times. Do not reach

over or across running machines or air hoses.

8. Use eye and ear protection. Always wear ANSI approved impact safety

goggles and appropriate hearing protection. Wear a full face shield if you

are producing metal filings or wood chips. Wear an ANSI approved dust

mask or respirator when working around metal, wood, and chemical dusts

and mists. Other people in the work area must also wear ANSI approved

impact safety goggles.

9. Maintain tools with care. Keep tools clean for better and safer performance.

Follow instructions for lubricating and changing accessories. Inspect tool cords

and air hoses periodically and, if damaged, have them repaired by an authorized

technician. The handle must be kept clean, dry, and free from oil and grease at

all times. Do not operate a tool if any portion of the tool’s operating controls are

inoperable, disconnected, altered or not working properly.

10. Disconnect Air Hose and release any built-up air pressure. Never perform

service on the nailer, clear jams, or disassemble with the air hose attached.

Always release any built-up air even after disconnecting hose. Disconnect the

Nailer when not in use.

11. Remove adjusting keys and wrenches. Check that keys and adjusting

wrenches are removed from the tool or machine work surface before attaching to

an air source.

12. Avoid unintentional starting. Be sure the trigger is in the Off position when not

in use and before plugging in. Do not carry any tool with your finger on the trig-

ger, whether it is attached to an air source or not. Do not point the tool towards

yourself or anyone whether it contains fasteners or not.

13. Stay alert. Watch what you are doing, use common sense. Do not operate any

tool when you are tired.

14. Check for damaged parts. Before using any tool, any part that appears dam-

aged should be carefully checked to determine that it will operate properly and

perform its intended function. Check for alignment and binding of moving parts;

any broken parts or mounting fixtures; and any other condition that may affect

proper operation. Any part that is damaged should be properly repaired or re-

placed by a qualified technician. Do not use the tool if the trigger does not oper-

Page 4SKU 39092 For technical questions, please call 1-800-444-3353.

ate properly.

15. Guard against electric shock. Prevent body contact with grounded surfaces

such as pipes, radiators, ranges, and refrigerator enclosures.

16. Replacement parts and accessories. This product is to be repaired and ser-

viced only by a qualified technician. When this product is serviced, only identical

replacement parts should be used. Use of any other parts will void the warranty.

Only use accessories intended for use with this tool. Approved accessories are

available from Harbor Freight Tools.

17. Do not operate tool if under the influence of alcohol or drugs. Read warning

labels if taking prescription medicine to determine if your judgement or reflexes

are impaired while taking drugs. If there is any doubt, do not operate the tool.

18. Use proper size and type extension cord. If an extension cord is required, it

must be of the proper size and type to supply the correct current to the compres-

sor without heating up. Otherwise, the extension cord could melt and catch fire,

or cause electrical damage to the tool. Check your air compressor’s manual for

the appropriate size cord. It is also possible that the use of an extension cord

may cause your circuit breaker to trip or your panel fuse to break. If this hap-

pens, either use the compressor without an extension cord or find a larger am-

perage circuit to use.

19. Maintenance. The maintenance outlined in the maintenance section should be

performed regularly. For your safety, this product should be serviced or repaired

regularly only by a qualified technician.

20. Compressed air only. Never use combustible gas as a power source.

21. Do not load brads with the trigger or safety depressed. Unintentional

firing may occur. Do not load nails when the air hose is connected to the

tool. Always assume the tool contains fasteners.

22. Disconnect air supply before loading the Nailer. Before reloading (or making

any adjustments to) the Nailer, make sure the compressed air is disconnected.

23. Fire fasteners into an appropriate work surface only. Do not attempt to fire

fasteners into surfaces too hard to penetrate. Do not drive fasteners on top of

other fasteners, or at too steep an angle. Fasteners can ricochet causing per-

sonal injury. Never fire the Nailer into the air, or point it toward yourself or another

person. Always wear ANSI approved safety goggles during use, maintenance,

and reloading.

Page 5SKU 39092 For technical questions, please call 1-800-444-3353.

24. Do not fire fasteners too close to the edge of a workpiece. They may split the

workpiece and fly free, causing personal injury.

25. Take caution, as some woods contain preservatives such as copper chro-

mium arsenate (CCA) which can be toxic. When stapling or nailing these

materials extra care should be taken to avoid inhalation and minimize skin con-

tact.

WARNING: Some dust created by power sanding, sawing, grinding, drilling, and

other construction activities contain chemicals known (to the State of Cali-

fornia) to cause cancer, birth defects, or other reproductive harm.

Some examples of these chemicals are:

* Lead from lead-based paints

* Crystalline silica from bricks and cement and other masonry products

* Arsenic and chromium from chemically treated lumber.

(California Health & Safety Code § 25249.5,

et seq.

)

26. Stay within air pressure capacity. Never operate the Nailer above 125 PSI.

27. Hold tool away from head and body. During operation the Nailer may kick back

causing injury.

28. Transport Nailer safely. Always disconnect air supply when moving the tool in

the workplace. Carry the tool by the handle to avoid contact with the trigger.

29. Avoid working alone. If an accident happens, an assistant can bring help.

Note: Performance of the compressor (if powered by line voltage) may vary depending

on variations in local line voltage. Extension cord usage may also affect the tool

performance.

Warning: The warnings, cautions, and instructions discussed in this instruction

manual cannot cover all possible conditions and situations that may occur. It

must be understood by the operator that common sense and caution are factors

which cannot be built into this product, but must be supplied by the operator.

Unpacking

When unpacking, check to make sure all parts shown in the Parts List on page 11

are included. If any parts are missing or broken, please call Harbor Freight Tools at the

number on the cover of this manual as soon as possible.

REV 11/06

Page 6SKU 39092 For technical questions, please call 1-800-444-3353.

Operation

For best service, you should incorporate an oiler, regulator, and inline filter, as

shown in the diagram below. Hoses, couplers, oilers, regulators, and filters are all avail-

able at Harbor Freight Tools. Note: For smoother operation and to extend the life-span

of the tool, put 3-5 drops of pneumatic tool oil in the attached Air Inlet (6432) before

each use.

Testing the Contact Safety Trip Mechanism

Warning: Even though the nailer should be empty during this procedure,

ALWAYS point the Nailer at a piece of scrap wood and wear ANSI

approved safety goggles when testing.

1. Make sure the tool is disconnected from the air supply.

2. Completely empty the Magazine (6465) of brads.

3. The Nailer should not fire if the Safety Frame (6459) is not depressed against the

workpiece.

4. Make sure the Trigger (6435) and Safety Frame (6459) move freely, without

sticking - see the illustration on the following page.

5. Connect the air supply to the tool at the Quick Connector (6432). Set the regula-

tor at the recommended 70 PSI to 125 PSI. Do not to go over the maximum

125 PSI.

6. Test the tool by depressing the Safety Frame (6459) against the workpiece with-

out pulling the Trigger (6435). The Tool must not cycle (fire). If it cycles (fires),

BRAD NAILER

REV 11/06

Page 7SKU 39092 For technical questions, please call 1-800-444-3353.

Loading Brads

ALWAYS WEAR ANSI APPROVED IMPACT SAFETY GOGGLES WHEN

RELOADING OR DOING ANY OTHER MAINTENANCE ON THIS TOOL.

Other people in the work area must also wear ANSI approved impact safety

goggles.

Warning! Make sure the Nailer is not attached to the air hose whenever loading

the tool.

1. Push the Latch Grip (6453) forward and slide open the Magazine (6465). Pull

the Nail Pushing Plate (6468) back until the Latch Grip is engaged.

2. Load the Brads by holding the Nailer with its Magazine (6465) tilted slightly down-

ward.

3. Close the Magazine (6465). Slide the Magazine gently forward. Do not force the

Magazine or the Brads, as this may result in a jam. Make sure the Latch Grip

(6453) catches after closing the Magazine.

MAGAZINE

(6465)

LATCH GRIP

(6453)

NAIL PUSHING PLATE

(6468)

stop immediately and have it repaired by a qualified service technician.

7. Hold the tool away or off of the workpiece. The Safety Frame (6459) of the tool

should return to its original position. Squeeze the Trigger (6435). The tool

should not cycle (fire). If the tool fires, stop immediately and have it repaired by

a qualified service technician.

8. Depress the Safety Frame (6459) against the workpiece and squeeze the Trigger

(6435). The tool must cycle (fire). Release the Trigger and squeeze it again.

The tool must cycle (fire). With the Trigger held, carefully lift the Nailer and

press it against the workpiece again. The tool must cycle (fire). If it fails to

perform in the manner explained in bold, have it repaired by a qualified service

technician.

Page 8SKU 39092 For technical questions, please call 1-800-444-3353.

Operating the Nailer

1. Attach the Nailer to the air supply at the Quick Connector (6432). Start your

compressor and check the pressure making sure it is set at the recommended

70-125 PSI. Do not go over the maximum 100 PSI.

2. Rotate the Deflector (6403) so that the exhaust air blast will be directed away

from the operator.

3. To fire, place the Safety Frame (6459) of the Nailer on the workpiece. The Nailer

should not fire if the Safety Frame is not depressed. Once depressed, gently and

briefly squeeze the Trigger (6435) once. WARNING: Do not fire repeatedly.

Nails could bounce off of one another, damaging the workpiece or causing PER-

SONAL INJURY.

4. Do not press the Safety Frame (6459) against the work surface with extra force.

Allow the tool to do the work. Always allow the tool to recoil off the work surface.

5. When finished using the Nailer, always disconnect the tool from its compressed

air supply. Empty the Magazine (6465) completely of Brads. Attempt to fire the

Nailer into a piece of scrap wood to ensure it is disconnected and is incapable of

firing any nails.

6. Make sure to store the Nailer in a clean, dry, safe location out of reach of chil-

dren.

REV 11/06

Page 9SKU 39092 For technical questions, please call 1-800-444-3353.

Clearing Jams

1. Occasionally a Brad may become jammed in the firing mechanism of the Nailer,

making the tool inoperable. To remove a jammed nail, disconnect the Nailer from

its compressed air supply. Empty the Magazine (6465) completely of nails. Al-

ways leave the Magazine (6465) open during maintenance. The Magazine is

spring loaded, and may cause parts or a Brad to fly out of the Nailer. Attempt to

fire the Nailer into a piece of scrap wood to ensure it is disconnected and is

incapable of firing any nails.

2. With the Front of the tool pointed away from you, open the Driver Guide

Cover (6444), and remove the Driver Guide (6445). Use a pair of needle nose

pliers (not included) to remove the jammed Brad (usually from the Driver Guide

area). Then, replace the Driver Guide and close the Driver Guide Cover.

3. Reload the Magazine (6465) with Brads. Then, reconnect the air supply hose to

the tool.

4. Press the Safety Frame (6459) against a scrap piece of wood, and test fire the

Nailer several times while checking for proper operation. If the Nailer is properly

firing, you may continue using the Nailer. If the tool

fails

to perform properly,

immediately discontinue use and have it repaired by a qualified service techni-

cian.

5. When finished working, disconnect the air supply. Remove the Brads. Then,

store the Nailer out of reach of children.

Anytime

any

maintenance or repairs are done (including clearing jams), FIRST:

1. Disconnect the Nailer from the air hose.

2. Empty the Magazine (6465) completely.

3. Attempt to fire the Nailer into a piece of scrap wood to ensure that it is discon-

nected and is incapable of firing any Brads.

4. Always leave the Magazine (6465) open during maintenance. The Magazine is

spring loaded, and may cause parts or a Brad to fly out of the Nailer.

Page 10SKU 39092 For technical questions, please call 1-800-444-3353.

Inspection, Maintenance, and Cleaning

1. Inspect the Nailer frequently and lubricate periodically with Pneumatic tool oil,

then wipe dry. Do not use detergent oil or additives as these lubricants will cause

accelerated wear to the internal seals.

2. Inspect the air supply filter, if present, before each use and clean or replace as

necessary. Dirt and water in the air supply filter are major causes of pneumatic

tool wear. Use a filter/oiler for better performance and longer tool life. The filter

must have adequate flow capacity for the specific application.

3. Clean the external parts of the Nailer with a clean cloth and mild detergent or

nonflammable solvent; then dry.

4. Store the unit in a safe, clean, dry location out of reach of children and other

unauthorized people.

5. All maintenance, service, or repairs not listed in this manual are only to be

attempted by a qualified technician.

Please Read the Following Carefully

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST

AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEI-

THER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION

OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO

MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO

REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/

OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACE-

MENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS,

AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARIS-

ING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACE-

MENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF

REPLACEMENT PARTS THERETO.

Anytime

any

maintenance or repairs are done,FIRST:

1. Disconnect the Nailer from the air hose.

2. Empty the Magazine (6465) completely.

3. Attempt to fire the Nailer into a piece of scrap wood to ensure that it is discon-

nected and is incapable of firing any nails.

4. Always leave the Magazine (6465) open during maintenance. The Magazine is

spring loaded, and may cause parts or a Brad to fly out of the Nailer.

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