Casio TE-7000S User manual

SERVICE MANUAL

ELECTRONIC CASH REGISTER

(without price)

TE-7000S/8000F/8500F

(EX-468/568/569)

FEB. 2003

TE-7000S

TE-8500FTE-8000F

Ver.1 Mar/ 2003

INDEX

CONTENTS

TE-7000S/8000F/8500F PAGE

1. SPECIFICATIONS........................................................................................ 1

2. CONNECTOR LOCATIONS ........................................................................ 4

3. MACHINE INITIALIZATION ......................................................................... 5

4. DISASSEMBLY............................................................................................ 9

5. CIRCUIT EXPLANATION .......................................................................... 17

6. OPTION INSTALLATION........................................................................... 34

7. IN LINE ....................................................................................................... 36

8. ON LINE ..................................................................................................... 39

9. DIAGNOSTIC OPERATION....................................................................... 41

10. ERROR CODE LIST................................................................................... 65

11. IC DATA ..................................................................................................... 70

12. PCB LAYOUT ............................................................................................ 76

13. CIRCUIT DIAGRAMS................................................................................. 80

14. PARTS LIST............................................................................................. 103

To prevent malfunctions caused by the weak batteries, charge the memory

protection batteries for over 12-hours before installation or after a long-time

vacation (over 30 days).

•Before installation, initialize the terminal and leave it turn on over 12-hours.

•After a long-time vacation, initialize the terminal and restore the program data if

the terminal is in malfunction, and leave it turn on over 12-hours.

•Over 48-hours charging makes the batteries fully charged.

— 1 —

• CPU Name HD6417706AF133

Number of control bit 32 bit

Internal RAM 16 KBytes

• DRAM Name MD56V62160E-10TAB0

Capacity 64 Mbits (8 MBytes)

• Flash ROM Name MBM24DL324BE90PFTN

Capacity 4 MBytes

• I/O controller Name uPD784215AGC-XXX-8EU

• Gate array Name uPD65945GJ-P16-JEU

• LCD controller Name S1D13705F00A100

• ARCNET controller Name COM20019ILJP

• Switching power supply Name SPS-468

• LCD unit Name KCG057QV1DB-G00

• Inverter unit Name PS2-70052-001

• Themal printer Name M-T203A-001(receipt)

M-T203-001(journal)

Print method Impression heat line dot

Head specification Total dot number : 432 dots/dot line

Dot pitch : Length 8 dots/mm

Wide 8 dots/mm

Paper cut Auto-paper cut

Paper supply method Drop-in paper loading

• Roll paper Type Heat-sensitive paper

Size 57.5±0.5mm

Roll diam φ 83 or less

Thickness 75±3µm

1. SPECIFICATIONS

1-1. Electrical specifications

1-2. Environmental specifications

1-3. Main components

• Operating temperature 0 °C ~ 40 °C

• Operating humidity 10 % ~ 85 %

• Storage temperature -20 °C ~ 65 °C

• Storage humidity 10 % ~ 85 %

• Vibration strength 1.5 G (The machine must be in the carton box)

120 V 220 V 230 V 240 V

•Power consumption In operation Max. 0.9 A 0.6 A 0.6 A 0.6 A

stand-by Max. 0.15 A 0.15 A 0.15 A 0.15 A

•Memory protection Back-up battery VL3032/SGB (Vanadium lithium battery)

Back-up period 30 days (25 °C)

Battery life Replace the battery every 5 years.

Recharge time 48 hours (full charge)

•Clock & Calendar Accuracy Within ±30 sec. per month (25 °C)

Auto calendar Effective until 2099 A.D.

— 2 —

1-5. Drawer List

BDGCDC

M DL-2783 D-19BC-B84M-9* X X

M DL-2784 D-19BC-B84SM-9* X X

M DL-2424 D-19BC-B55SM-9* X X

M DL-2524 D-19BC-B64SM-9* X X

L DL-3616 D-11BH-B65SS-9* X X

L DL-3617 D-11BH-B65S-9* X

Note : Country code

B : Other countries G : Germany

D : En

land C : U.S.A./Canada

TE-8500F

Type Drawer Name Specification TE-7000S/TE-8000F

•Printer head 50 Km (anti-abrasion)

•Printer mecanical 6,000,000 hours

•Printer cutter 600,000 hours

•LCD 36,000 hours

•Backlight 36,000 hours

1-4. Duration of Life

—3 —

DEVICE NAME MODEL NOTE Applicable

•Clerk key kit CLK-K22

Dallas button for six people + a probe

Common

•Sheet holder kit SH-KIT10 A total of one sheet for No.3 &4 TE-8000F only

(including two sheets in solids)

•Multi drawer kit MDL-11 Number of additional units = 3 Common

•Remote display QT-2163D Com3 port only Common

•Option pole QT-2061S For Remote display Common

•Remote display cable QT-2162S Length 5m Common

•PC cable PRL-CB-2 Com1 port only Common

•Waterproof cover WT-77 TE-7000S only

•Waterproof cover WT-78/79

WT-78: for stroke / WT-79 : for touch

TE-8000F only

•Waterproof cover WT-62 TE-8500F only

•Slip printer SP-1300 Connect to Com2, 3 or 4 Common

Note :

The SP-1300 can be connected

one unit only.

•Slip printer cable PRT-CB-8C Length 1.5m Common

•Remote printer UP-250 Connect to Com2, 3 or 4 Common

•Remote printer UP-350 Connect to Com2, 3 or 4 Common

•Printer cable PRT-CB-8A Length 3m Common

•Printer cable PRT-CB-8B Length 5m Common

•Slip printer/ AC adaptor AD31U or E U: 100V/ E: 200V Common

•Power unit for External Printer PS-180 EPSON MODEL Common

•Power cord for power unit AC-170 EPSON MODEL Common

•Handy scnner HHS-15 Com2 port only Common

•Handy scnner HS1250 Com2 port only TE-7000S/

TE-8500F

•Laser scanner Quic Scan 6000 Com2 port only TE-7000S/

TE-8500F

•CF Memory Card SDCFB-xx-505 Common

•Modem

56k External Faxmodem

Common

“US Robotics”

•Modem 56k External Voice Common

Faxmodem “US Robotics”

•ISDN TA ELSA MICROLINK Only in Germany Common

TL-Pro (ISDN)

•Roll paper P-5880T Common

•Conversion kit CVK-S2/L2/LLL2/FS2 TE-7000S/

TE-8000F

1-6. Option List

CAUTION

Danger of explosion if battery is incorrectly replaced.

Replace only with the same or equivalent type

recommended by the manufacturer.

Dispose of used batteries according

to the manufacture’s instructions.

VORSICHT !

Explosionsgefahr bei unsachgemäßem Austausch der

Batterie.

Ersatz nur durch denselben oder einen vom

Hersteller empfohlenen gleichwertigen Typ.

Entsorgung gebrauchter Batterien nach

Angaben des Herstellers.

ADVARSEL !

Lithiumbatteri - Eksplosionsfare ved fejlagtig hándtering.

Udskiftning má kun ske med batteri

af samme fabrikat og type.

Levér det brugte batteri tilbage til leverandØren.

— 4 —

2. CONNECTOR LOCATIONS

COM3 Port

INLINE1 (ARCNET)

TERMINATORFORINLINE2

Ground Chassis

INLINE2(CAT5)IN

INLINE2(CAT5)OUT

COM2Port

COM1Port

COM4Port

— 5 —

3. Machine Initialization

3-1.How to initialize the terminal

Preparation: 1. All peripheral devices and terminals of this cluster should be

turned off.

2. Connect all of the peripheral devices (such as printer,

display etc.) to terminal.

3. Connect all terminals by in-line.

Operation: 4. Turn on all peripheral devices of a terminal.

5. Turn on this terminal with pressing the Journal feed key and

release the key after the “Copyright” window is shown.

6. After releasing the key, enter “20000” (U.S.)/ “10000” (other

area: English), “40000” (other area: German), “50000” (other

area: French), “60000” (other area: Spanish) and press the

<ST> key.

7. Enter the current date (YY/MM/DD order) and time and press

the <YES> key.

8. In ID character field, the auto-defined ID No. is shown.

We recommend that you should not change the value.

9. In this field, you can select “1. Master/2. Backup Master/3.

Satellite/4. Selfmaster.”

Please select one of these options and press the <YES> key.

Date 00-00-00

Time 12:34 00

ID Character MC #01

Check System Master

Check cluster ID 0

R/J/Order printer1 UP-350

R/J/Order printer2 UP-350

Slip Printer SP-1300

OK? YES

Date 01-10-10

Time 12:34 00

ID Character MC #01

Check System Master

Check cluster ID 0

R/J/Order Printer1 UP-350

R/J/Order Printer2 UP-350

Slip Printer SP-1300

OK? YES

Date 01-10-10

Time 12:34 00

ID Character MC #01

Check System Master

Check cluster ID 0

R/J/Order Printer1 UP-350

R/J/Order Printer2 UP-350

Slip Printer SP-1300

OK? YES

Date 01-10-10

Time 12:34 00

ID Character MC #01

Check System Master

Check cluster ID 0

R/J/Order Printer1 UP-350

R/J/Order Printer2 UP-350

Slip Printer SP-1300

OK? YES

—6 —

10. In this field, by pressing <YES> the check cluster No, should

be set, if your check tracking system are divided in some

clusters.

(Enter cluster No. “1”~ “9”, if you use check cluster system.)

11. In these fields, by pressing <YES> you can select, “1. No/2.

UP-350/3. UP-250”for R/J/Order printer.

Pleaseselectoneoftheseoptionsandpressthe<YES>key.

12. In this field, by pressing <YES> you can select, “1. No/2. SP-

1300”for slip printer.

Pleaseselectoneoftheseoptionsandpressthe<YES>key.

13. Pleaseconfirmallofthefieldandiftheyareallright,pressthe

<YES> key to proceed the next step.

14. If you want to download program data from other terminal or

CF card, select the appropriate menu and press the <YES>

key and proceed the next step.

Ifyoudon’tneedtodownloadanyprogramdata,justselect“1.

No Restore/Receive”and press the <YES> key.

If you have another machine to initialize, return to step 4.

Date 01-10-10

Time 12:34 00

ID Character MC #01

Check System Master

Check cluster ID 0

R/J/Order Printer1 UP-350

R/J/Order Printer2 UP-350

Slip Printer SP-1300

OK? YES

Date 01-10-10

Time 12:34 00

ID Character MC #01

Check System Master

Check cluster ID 0

R/J/Order Printer1 UP-350

R/J/Order Printer2 UP-350

Slip Printer SP-1300

OK? YES

Date 01-10-10

Time 12:34 00

ID Character MC #01

Check System Master

Check cluster ID 0

R/J/Order Printer1 UP-350

R/J/Order Printer2 UP-350

Slip Printer SP-1300

OK? YES

Date 01-10-10

Time 12:34 00

ID Character MC #01

Check System Master

Check cluster ID 0

R/J/Order Printer1 UP-350

R/J/Order Printer2 UP-350

Slip Printer SP-1300

OK? YES

INIT 10-10-01 12:34 000001

AUTO PGM

1. No Restore / Receive

2. PGM Restore (CF Card)

3. PGM Receive (Inline)

—7 —

Restore from CF card. 15. Insert the CF card into the slot and select the appropriate file

and press the <YES> key.

Pleaseselectoneoftheseoptionsandpressthe<YES>key.

16. Afterthe confirmation windowisshow, press the<YES>key

to proceed restoring.

After completion of downloading, return to step 4 to initialize

other terminals.

Program receive from other terminal.

15. In this field, by pressing <YES> you can select the receiving

contents as “1. All Data (including totalizer)/2. All PGM

(program only).”

16. In this field, by pressing <YES> you should enter the source

ID number of the data and press the <YES> key.

17. Please confirm all of the fields and if they are all right, press

the <YES> key to proceed downloading.

After completion of downloading, return to step 4 to initialize

other terminals.

INIT 10-10-01 12:34 000001

Data Restore

1. PLUPGM1 .004

2. PLUPGM2 .004

3. STORE-AA.090

4. STORE-BB.090

STORE-AA.090

Are you sure to restore?

INIT 10-10-01 12:34 000001

Receive Data All PGM

PGM Receive from MC #05

OK? YES

INIT 10-10-01 12:34 000001

Receive Data All PGM

PGM Receive from MC #05

OK? YES

INIT 10-10-01 12:34 000001

Receive Data All PGM

PGM Receive from MC #05

OK? YES

—8 —

How to initialize the terminal (add/replace one terminal)

Preparation: 1. All peripheral devices and terminals of this cluster should be

turned off.

2. Connect all of the peripheral devices (such as printer, display

etc.) to this terminal.

3. Connect the added/replaced terminal to inline.

Operation: Follow the steps shown on the page 1 to 3.

How to flag clear the terminal (or INIT2)

Preparation: 1. All peripheral devices and this terminal should be turned off.

2. Checkthe connectionofall peripheraldevices (such asprinter,

display etc.) of this terminal.

3. Check the connection of this terminal to inline.

Operation: 4. Turn on all peripheral devices of this terminal.

5. Turn on this terminal with pressing the “Receipt feed”key and

release the key after the “Copyright”window is shown.

6. After releasing the key, press the <ST> key.

7. Select “1. Flag Clear”and press the <YES> key.

The flag clear operation is finished.

Note:

Performing “Init 2”requires password “8888888888”and <YES>.

INIT

1. Flag Clear

2. Init 2

0.00

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