Burkert ACP016 Series User manual

Operating Instructions

Manuel d‘utilisation

Solenoid coil Type ACP016

Bobine magnétique Type ACP016

Device with Hazardous Locations Zone 1/21

and Class I, II, III Div 2 Listing

Appareil approuvé pour les emplacements

dangereux de zone 1/21 et de classe I, II, III, division 2

We reserve the right to make technical changes without notice.

Sous réserve de modifications techniques.

Operating Instructions 2012/01_EU-ML_00815314 / Original EN

1 OPERATING INSTRUCTION ................................................. 4

1.1 Denitionsofterms ..................................................... 4

1.2 Symbols....................................................................... 4

2 INTENDED USE .................................................................... 5

2.1 Explosionprotectionapproval..................................... 5

2.2 Appliedstandards ....................................................... 6

3 BASIC SAFETY INSTRUCTIONS.......................................... 7

4 GENERAL INFORMATION .................................................... 8

4.1 Contactaddress.......................................................... 8

4.2 Warranty ...................................................................... 8

4.3 InformationontheInternet.......................................... 8

5 PRODUCT DESCRIPTION .................................................... 9

5.1 Structure...................................................................... 9

5.2 Solenoidcoilwithcableoutlet .................................. 10

5.3 Solenoidcoilwithterminalbox ................................. 10

6 SPECIFIC CONDITIONS OF USE ....................................... 10

6.1 Avoidingbuild-upofelectrostaticcharge.................. 10

6.2 Blockassembly ......................................................... 10

6.3 Operatingconditions ................................................. 11

6.4 Operatingtemperaturerange .................................... 11

6.5 Mechanicaldanger.................................................... 11

6.6 Supplyconnectionforsolenoidcoilwith

 terminalbox............................................................... 11

7 TECHNICAL DATA............................................................... 12

7.1 Identicationofthesolenoidcoilwithcableoutlet ... 12

7.2 Identicationofthesolenoidcoilwithterminalbox .. 13

7.3 Typesofprotection.................................................... 14

7.4 Electricaldata............................................................ 15

8 ACCESSORIES ................................................................... 16

8.1 Cableglandforterminalbox ..................................... 16

8.2 Externalgroundingconnectionforterminalbox ....... 16

9 INSTALLATION AND REMOVAL ......................................... 16

9.1 Installation ................................................................. 17

9.2 Electricalconnection ................................................. 17

9.3 Removal .................................................................... 19

10 START-UP............................................................................ 19

11 MAINTENANCE, REPAIR, TROUBLESHOOTING .............. 20

11.1 Troubleshooting......................................................... 20

12 TRANSPORT, STORAGE, DISPOSAL................................. 20

Contents

english

ACP016

Operating Instruction

1 OPERATING INSTRUCTION

Theoperatinginstructionsdescribetheentirelifecycleofthe

device.Keeptheseinstructionsinalocationwhichiseasily

accessibletoeveryuserandmaketheseinstructionsavailableto

everynewownerofthedevice.

Operatinginstructioncontainimportantinformation.

▶Readtheoperatinginstructionscarefullyandfollowthe

safetyinstructionsinparticular.

▶Operatinginstructionsmustbeavailabletoeachuser.

▶Theliabilityandwarrantyforthedevicearevoidiftheoperating

instructionsarenotfollowed.

1.1 Denitions of terms

Theterm“device”usedintheseinstructionsappliestothe

solenoidcoilType ACP016.

1.2 Symbols

DANGER

Warns of an immediate danger.

▶Failuretoobservethewarningmayresultinafatalorseriousinjury.

WARNING

Warns of a potentially dangerous situation.

▶Failuretoobservethewarningmayresultinseriousinjuriesor

death.

CAUTION

Warns of a possible danger.

▶Failuretoobservethiswarningmayresultinamoderateor

minorinjury.

NOTE

Warns of damage to property.

Importanttipsandrecommendations.

Referstoinformationintheseoperatinginstructionsorin

otherdocumentation.

▶designatesaninstructiontopreventrisks.

→designatesaprocedurewhichyoumustcarryout.

english

ACP016

Intended use

2 INTENDED USE

Non-authorized use of the solenoid coil Type ACP016

may be a hazard to people, nearby equipment and the

environment.

The solenoid coil Type ACP016 is used to actuate valves

which control gaseous or liquid media.

▶Useaccordingtotheauthorizeddata,operatingconditions,

andconditionsofusespeciedinthecontractdocuments

andoperatinginstructions.

▶UsesolenoidcoilACP016onlyasspeciedontypelabel.

▶Usethesolenoidcoilonlyfortheapplicationcasesdesig-

natedinchapter„6Specicconditionsofuse“andincon-

junctionwiththird-partydevicesandthird-partycomponents

recommendedorapprovedbyBürkert.

▶ThetypeofprotectionisencapsulationEx“m”forcoilswith

cableconnection.

▶Thetypeofprotectionfortheoptionallymountedterminalbox

is“e”forgasand“t”fordust.

▶Correcttransportation,correctstorageaswellascorrect

assembly,installation,start-up,operationandmaintenance

areessentialforreliableandproblem-freeoperation.

▶Usethedeviceonlyforitsintendedpurpose.

2.1 Explosion protection approval

Theexplosionprotectionapprovalisonlyvalidifyouusethe

modulesandcomponentsauthorizedbyBürkert,asdescribedin

theseoperatinginstructions.

ThesolenoidcoilTypeACP016maybeusedonlyincombination

withthevalvetypesreleasedbyBürkert,otherwisetheexplosion

protectionapprovalwillbeterminated.Ifyoumakeunauthorized

changestothesystem,themodulesorcomponents,the

explosionprotectionapprovalwillalsobevoid.

ThefollowingULListingforSolenoidcoilACP016 

wereissuedbythe:  ULLLC

333PngstenRoad

Northbrook

IL60062-2096USA

english

ACP016

Intended use

2.2 Applied standards

USL - U.S. Listed investigation to UL 429

and

UL60079-0 EXPLOSIVEATMOSPHERES

-PART0:EQUIPMENT-

GENERALREQUIREMENTS

Edition6-

RevisionDate

2017/10/20

UL60079-7 STANDARDFOREXPLOSIVE

ATMOSPHERES-PART7:

EQUIPMENTPROTECTIONBY

INCREASEDSAFETY‘’E’’

Edition5-

RevisionDate

2017/04/21

UL60079-18 STANDARDFOREXPLOSIVE

ATMOSPHERES-PART18:

EQUIPMENTPROTECTIONBY

ENCAPSULATION‘M’

Edition4-

RevisionDate

2018/05/25

UL60079-31 EXPLOSIVEATMOSPHERES-

PART31:EQUIPMENTDUST

IGNITIONPROTECTIONBY

ENCLOSURE“T”

Edition2-

IssueDate

2015/06/12

Tab. 1: Applied standards USL

CNL - Canada Listed investigation to CSA C22.2 NO. 139

and

CSA C22.2

NO.60079-0

EXPLOSIVEATMOSPHERES

--PART0:EQUIPMENT--

GENERALREQUIREMENTS

Edition3-

IssueDate

2015/10/01

CSA

C22.2 NO.

60079-7:16

EXPLOSIVEATMOSPHERES

-PART7:EQUIPMENTPRO-

TECTIONBYINCREASED

SAFETY“E”

Edition2-

IssueDate

2016/10/01

CSA

C22.2 NO.

60079-18:16

EXPLOSIVEATMOSPHERES

-PART18:EQUIPMENT

PROTECTIONBYENCAPSU-

LATION“M”

Edition2-

IssueDate

2016/08/01

CSA

C22.2 NO.

60079-31:15

EXPLOSIVEATMOSPHERES-

PART31:EQUIPMENTDUST

IGNITIONPROTECTIONBY

ENCLOSURE‘T’

Edition2-

IssueDate

2015/10/01

Tab. 2: Applied standards CNL

english

ACP016

Basic safety instructions

3 BASIC SAFETY INSTRUCTIONS

Thesesafetyinstructionsdonotconsideranycontingenciesor

incidentswhichoccurduringinstallation,operationandmainte-

nance.

Theoperatorisresponsibleforobservingthelocation-specic

safetyregulations,alsowithreferencetothepersonnel.

Risk of injury from high pressure.

▶Beforeworkingonthesystemordevice,switchothepressure

andventordrainlines.

Risk of electric shock.

▶Beforereachingintothedevice,switchothepowersupply

andsecuretopreventreactivation.

▶Observeapplicableaccidentpreventionandsafetyregulations

forelectricalequipment.

Risk of burns and risk of re if used during long-term operation

through hot device surface.

Thesolenoidcoilcangetveryhotduringlong-termoperation.

▶Keepthedeviceawayfromhighlyammablesubstances

andmedia.

▶Donottouchthedevicewithbarehands.

Risk of explosion.

Thesolenoidcoilformaclosedsystemafterinstallation.When

usedinexplosion-riskareas,thereisariskofexplosionifthe

systemisopenedintheoperatingstate.

▶Donotremoveoropenthesystemduringoperation.

Risk of explosion due to electrostatic discharge.

Intheeventofasuddendischargefromelectrostaticallycharged

devicesorindividuals,thereisariskofanexplosioninthe

explosion-riskarea.

▶Takesuitablemeasurestoensurethatnoelectrostaticdis-

chargescanbuildupintheexplosion-riskarea.

▶Do not use the device in areas where there are powerful

chargegenerating processes, mechanical reaming and cut-

tingprocesses,thesprayingofelectrons(e.g.inthevicinity

ofelectrostaticcoatingequipment)aswellaspneumatically

conveyeddust.

▶Cleanthedevicesurfacebygentlywipingitwithadampor

antistaticclothonly.

To avoid the risk of explosion, the following must be observed

for operation in potentially explosive atmosphere:

▶Informationonthetemperatureclass,degreeofprotec-

tionandvoltageonthetypelabelforpotentiallyexplosive

atmosphere.

▶Repairsmayonlybeperformedbythemanufacturer.

▶Thedevicemustnotbeexposedtoanymechanicaland/or

thermalloadswhichexceedthelimitsspeciedintheoper-

atinginstructions.

▶Beforeopeningtheterminalbox,disconnectthepower

supply.

▶Theapplicablesafetyregulations(includingnationalregu-

lations)aswellasgeneraltechnicalstandardsmustbe

observedduringsetupandoperation.

english

ACP016

General information

General hazardous situations.

Topreventinjury,ensure:

▶Securesystem/equipmentagainstunintentionalactivation.

▶Observethedirectionofowduringinstallation.

▶Afteraninterruptioninthepowersupplyorpneumaticsupply,

ensurethattheprocessisrestartedinadenedorcontrolled

manner.

▶Donotmakeanyinternalorexternalchangesonthedevice

anddonotsubjectittomechanicalstress.

▶Installation,operationandmaintenancemayonlybeper-

formedbyqualiedspecialists.

▶Thedevicemustbeinstalledinaccordancewiththeregulations

applicableinthecountry.

▶Observethegeneralrulesoftechnology.

4 GENERAL INFORMATION

4.1 Contact address

Germany

BürkertFluidControlSystems

SalesCenter

Christian-Bürkert-Str.13-17

D-74653Ingelngen

Tel.+49(0)7940-10-91111

Fax+49(0)7940-10-91448

Email:[email protected]

International

Contactaddressescanbefoundonthenalpagesoftheprinted

operatinginstructions.

AndalsoontheInternetat:

www.burkert.com

4.2 Warranty

Thewarrantyisonlyvalidifthedeviceisusedasintendedinaccor-

dancewiththespeciedapplicationconditions.

4.3 Information on the Internet

OperatinginstructionsanddatasheetsforType ACP016canbe

foundontheInternetat:www.burkert.com

english

ACP016

Product description

5 PRODUCT DESCRIPTION

5.1 Structure

Components of the solenoid coil

ACP016 with cable outlet:

Connectionline

Components of the valve:

Fastening

screws

Coilhousing

Unionnut

Manual

control

Coverplate

Anchor

Diaphragm

Fluidhousing

Fig. 1: Valve with solenoid coil Type ACP016 with cable outlet

Components of the

solenoid coil ACP016 with

terminal box:

Terminal

box

Screwwith

springlock

washer

Ringcableshoe

withsupplyline

Washer

Components of the valve:

Fastening

screws

Manual

control

Coverplate

Anchor

Diaphragm

Fluidhousing

Coilhousing

Washer

Fig. 2: Valve with solenoid coil Type ACP016 with terminal box

english

ACP016

Specic conditions of use

5.2 Solenoid coil with cable outlet

ThesolenoidcoilACP016isanelectromagneticactuatorfor

variousBürkertvalves.Thevalvefunctionisbasedonthecon-

nectionofthesolenoidcoilwithauidhousing.Solenoidcoil

anduidhousingareconnectedwithfasteningscrews;thisis

whythesolenoidcoilACP016isincludedinthe

solenoidcoilswhicharescrewedtogetherasablock.

Thefasteningscrewsensureelectricalcontactbetweentheuid

housingandsolenoidcoil.

Thesolenoidcoilhousingiscomposedofepoxyresin.

Thepowersupplyisconnectedviaacable.Thecableisper-

manentlyintegratedinthesolenoidcoil,theunionnutisnot

intendedtoberemoved.Allmetalliccomponentsaregrounded

viatheprotectiveconductorinthecable.

Actuationispossiblewithalternatingvoltageordirectvoltage.

120Vand240Vonlyforalternatingvoltage(see„Tab.7“).Do

notpayattentiontopolarityonaccountoftheintegratedbridge

rectier.

Thesolenoidcoilalsoincludeselectronicpowerswitchingfor

reducingthepowerconsumptionduringoperation.

5.3 Solenoid coil with terminal box

Thestructureofthesolenoidcoilisidenticaltothedescription

under„5.2Solenoidcoilwithcableoutlet“,howeveraterminal

boxisalsoinstalledhere(see„Fig.2“).

Aconnectionkitforadditionalpotentialequalizationisenclosed

withtheterminalbox,observetheinformationinchapter„8.2“.

6 SPECIFIC CONDITIONS OF USE

6.1 Avoiding build-up of electrostatic

charge

DANGER

Risk of explosion due to electrostatic discharge.

Intheeventofasuddendischargefromelectrostaticallycharged

devicesorindividuals,thereisariskofanexplosioninthepoten-

tiallyexplosiveatmosphere.

▶Takesuitablemeasurestoensurethatnoelectrostaticdischarges

canbuildupinthepotentiallyexplosiveatmosphere.

▶Donotusethedeviceinareaswheretherearepowerfulcharge

generatingprocesses,mechanicalreamingandcuttingprocesses,

thesprayingofelectrons(e.g.inthevicinityofelectrostaticcoating

equipment)aswellaspneumaticallyconveyeddust.

▶Clean the device surface by gently wiping it with a damp or

antistaticclothonly.

▶Fluidhousingsmadeofbrassmustnotbeusedinatmo-

spherescontainingacetylene.

6.2 Block assembly

Thesolenoidcoilwithcableoutletcanbeablockassembly.The

griddimensionmustbeatleast37mm.Preferablyuseblocks

fromthemanufacturer.

Thesolenoidcoilwithterminalboxcannotbeablockassembly.

english

ACP016

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