Burkert 5406 User manual
Bedienungsanleitung
Manuel d‘utilisation
Operating Instructions
Safety shut-off device
Sicherheitsabsperreinrichtung
Dispositif d‘arrêt de sécurité
TÜV certified according to DIN EN ISO 23553-1
TÜV-geprüft nach DIN EN ISO 23553-1
Contrôle TÜV selon DIN EN ISO 23553-1
Type 5406 / DN 6, DN 13, DN 20
2
Contents
1 Operating Instructions....................................................................... 2
2 Symbols............................................................................................ 3
3 Authorized Use ................................................................................. 3
4 Basic Safety Instructions................................................................... 4
5 Technical Data .................................................................................. 5
6 Installation............................................................................................7
7 Maintenance and Repairs.................................................................. 9
8 Malfunctions ................................................................................... 10
9 Spare Parts ..................................................................................... 11
10 Packaging, Transport, Storage, Disposal......................................... 11
1 OPERATING INSTRUCTIONS
The operating instructions describe the entire life cycle of the device. Keep
these instructions in a location which is easily accessible to every user
and make these instructions available to every new owner of the device.
The operating instructions contain important safety information!
Failure to observe these instructions may result in hazardous situations.
▶The operating instructions must be read and understood.
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3
3 AUTHORIZED USE
Non-intended use of the safety shut-o device Type 5406 may be a
hazard to people, nearby equipment and the environment.
▶The device, which controls the supply of heating oil to a burner, was
specically designed for furnaces.
▶Use according to the authorized data, operating and service condi-
tions specied in the contract documents and operating instructions.
These are described in the chapter on „Technical Data“.
▶Bürkert valves must not be used in combination with valves from
other manufacturers.
▶Correct transportation, storage and installation, and careful use and
maintenance are essential for reliable and faultless operation.
▶The valve 5406 may be used exclusively in the ow of a ring plant.
•The safety shut-o device is designed for heating oils DIN 51603 Part
1-6 with viscosity 1.6 - 76 cST. The use of other media is not permitted
without a prior agreement with the Bürkert sales oce.
2 SYMBOLS
In these instructions, the following symbols are used.
DANGER!
Warns of an immediate danger!
▶Failure to observe the warning may result in a fatal or serious injury.
WARNING!
Warns of a potentially dangerous situation!
▶Failure to observe the warning may result in a serious or fatal injury.
CAUTION!
Warns of a possible danger!
▶Failure to observe the warning may result in medium or minor injury.
NOTE!
Warns of damage to property!
Important tips and recommendations.
→designates a procedure which you must carry out.
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4
4 BASIC SAFETY INSTRUCTIONS
These safety instructions do not make allowance for any
•contingencies and events which may arise during the installation,
operation and maintenance of the devices.
•local safety regulations – the operator is responsible for observing
these regulations, also with reference to the installation personnel.
DANGER!
Danger – high pressure!
▶Before loosening the lines and valves, turn o the pressure and vent
the lines.
Risk of electric shock!
▶Before reaching into the system, switch o the power supply and
secure to prevent reactivation.
▶Observe applicable accident prevention and safety regulations for
electrical equipment!
Risk of burns due to hot surface of the device!
▶Do not touch the device with bare hands.
WARNING!
Risk of injury due to malfunction of valves with alternating current
(AC).
Sticking core causes coil to overheat, resulting in a malfunction.
▶Monitor process to ensure function is in perfect working order!
WARNING!
Risk of injury due to impaired function after external re.
▶After an external re, check the equipment and safety shut-o
device.
▶If there is visible damage, replace safety shut-o device!
WARNING!
Risk of short-circuit/escape of media through leaking screw joints.
▶Ensure seals are seated correctly!
▶Carefully screw together coil and device socket or valve and connec-
tion plate!
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5
General Hazardous Situations.
To prevent injuries:
▶Ensure that the system cannot be activated unintentionally.
▶Installation and maintenance work may only be carried out by autho-
rized technicians with the appropriate tools.
▶After an interruption in the power supply, ensure that the process is
restarted in a dened or controlled manner.
▶The device may be installed and operated only when in a perfect
condition and in consideration of the operating instructions for the
valve and furnace.
▶Do not put any loads on the valve (e.g. by placing objects on it or
standing on it).
▶Do not make any external modications to the valves. Do not paint
the body parts or screws.
▶The general rules of technology must be observed for application
planning and operation of the device.
Failure to observe this operating manual and its operating instruc-
tions as well as unauthorized tampering with the device release
us from any liability and also invalidate the warranty covering the
device and accessories!
5 TECHNICAL DATA
The following values are indicated on the type label:
•Ambient and medium temperature, voltage 1) (tolerance
±10%), kind of current, pressure
1)
If used in combination with a return ow valve connected electrically in series, the
voltage value on the type label is half the respective mains voltage.
Materials
Housing: DN 6, DN 13: Brass
DN 20: Stainless steel
Seat seal: PTFE (E)
Housing seal: FKM (F)
Coil jacket: Epoxy
Media
Heating oils DIN 51603 Part 1-6 at a viscosity
1.6 ... 76 cST (other media by arrangement with the Bürkert sales oce)
Operating principle 2/2-way valve
A (NC)
P
A
Protection class: IP65 in accordance with EN 60529 with authorized
device socket in accordance with DIN 175301-803
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6
5.1 Type label
5.1.1 Standard type label
Housing material
Seal material
Orice
Id. Number
Voltage, Frequency, Output
Connecting thread, Nominal
pressure, Protection class
5406 NC 6,0 EF MS
XXXXXXX W1X LU
110-120V 50Hz 20W
00YYYYYYY
G 1/4 P
N 1
-
30 bar IP65
Operating principle
Type
Customer article number (optional)
Fig. 1: Location and description of the type label
5.1.2 Type label approval
(depending on version)
Register number
Permitted ambient temperature
Max. permitted medium temperature
T med. Max. 160°C
T Umg. -15°C bis 60°C
Reg.Nr. XXXXX
0036
Inspection body
Certication mark
Fig. 2: Location and description of the additional plate
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7
6 INSTALLATION
6.1 Safety instructions
DANGER!
Risk of injury from high pressure in the system!
▶Before loosening the lines and valves, turn o the pressure and
vent the lines.
Risk of injury due to electrical shock!
▶Before reaching into the system , switch o the power supply and
secure to prevent reactivation!
▶Observe applicable accident prevention and safety regulations for
electrical equipment!
WARNING!
Risk of injury from improper installation!
▶Installation may only be carried out by authorized technicians with
the appropriate tools!
Risk of injury from unintentional activation of the system and an
uncontrolled restart!
▶Secure system from unintentional activation.
▶Following assembly, ensure a controlled restart.
6.2 Before Installation
Installation position:
Installation can be in any position.
Preferably: Drive at the top.
→To ensure that the safety shut-o device functions reliably, check the
pipelines for dirt and clean if required.
Dirt lter:
•For orice DN 6: A dirt lter is installed in the valve inlet.
•For orices DN 13 and DN 20:
A dirt lter (≤ 500 μm) must be installed before the valve inlet
(see „Fig. 3“).
Fig. 3: Installation of the dirt lter
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8
6.3 Installation
→Clean pipelines.
→Only use new seals.
→Hold the device with a suitable tool (open-end wrench) on the
housing and screw into the pipeline.
→Observe direction of ow:
From 1 → 2 (from P →A) or direction of arrow on the housing.
NOTE!
Caution risk of breakage!
•Do not use the coil as a lifting arm.
6.4 Connecting the device socket to the
power supply
WARNING!
Risk of injury due to electrical shock!
▶Before reaching into the system, switch o the electrical power
supply and secure to prevent reactivation!
▶Observe applicable accident prevention and safety regulations for
electrical equipment!
If the protective conductor contact between the coil and housing is
missing, there is danger of electrical shock!
▶Always connect protective conductor.
▶Check electrical continuity between coil and housing.
Seal
max. 1 Nm
Approved device socket
e.g. Type 2508 or similar
Fig. 4: Connecting the device socket to the power supply
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9
7 MAINTENANCE AND REPAIRS
7.1 Safety instructions
DANGER!
Risk of injury from high pressure in the equipment!
▶Before loosening the lines and valves, turn o the pressure and
vent the lines.
Risk of injury due to electrical shock!
▶Before reaching into the system , switch o the power supply and
secure to prevent reactivation!
▶Observe applicable accident prevention and safety regulations for
electrical equipment!
Risk of injury from improper repair work!
▶Maintenance may only be carried out by authorized technicians
with the appropriate tools!
Risk of injury from unintentional activation of the system and an
uncontrolled restart!
▶Secure system from unintentional activation.
▶Following maintenance, ensure a controlled restart.
7.2 Installation of coil
WARNING!
Escaping medium!
When a sticking nut is loosened, medium may escape.
▶Do not tighten sticking nut any further.
Electric shock!
If the protective conductor contact between the coil and housing is
missing, there is danger of electrical shock!
▶During installation insert the plastic ring (optional) into the housing
journal. The plastic ring must not project over the octagonal nipple.
▶Check protective conductor contact after installing the coil.
Overheating, risk of re!
Connection of the coil without pre-assembled valve will result in over-
heating and destroy the coil.
▶Connect the coil with pre-assembled valve only.
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10
Observe torque!
15 Nm
O-ring
Nut
Plastic ring
(optional)
Fig. 5: Coil installation
The rotational position of the coil on the valve housing is arbitrary.
8 MALFUNCTIONS
If malfunctions occur, check whether:
→the device has been installed according to the instructions (correct
direction of installation),
→the connection has been made properly,
→the device is not damaged,
→all screws have been tightened,
→the voltage and pressure have been switched on,
→the pipelines are clean.
If the magnet is not attracting
Possible causes:
•Short circuit or coil interrupted,
•Core or core area dirty.
After occurrence of an external re
•After an external re, check the equipment and safety shut-o device.
•If there is visible damage, replace safety shut-o device.
english
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