Broil King DPA150-1 User manual

Page 1

BF Side Burner

retain Owner’SManual FOr Future reFerence.

NATURAL OR PROPANE

DPA150-1

PREMIUM GRILLS

B102243-2-0615Page 2

IMPORTANT

This manual should be read thoroughly by the person installing the Side Burner and

all persons who will use and maintain the Side Burner. The installer should be sure

the manual is left in the possession of the user. The user should retain this manual

for future reference when using or cleaning the Side Burner and to properly identify

any repair parts that may be required.

WARNING

Follow the instruction in this manual for proper installation and maintenance of the

DPA150 Side Burner. Improper installation, adjustment, alteration, service or mainte-

nance can cause injury or property damage. For assistance or additional informa-

tion consult a qualied installer, service agency or the gas supplier.

iF YOu SMell GaS:

1. Shut off gas to the appliance.

2. Extinguish any open ame.

3. Open the grill lid.

4. If odor continues, immediately call your gas supplier or re

department.

5. Do not touch electrical switches.

WARNING: FOR YOUR SAFETY

Do not store or use gasoline or other ammable vapors or liquids in the vicinity of

this or any appliance.

An LP cylinder not connected for use shall not be stored in the vicinity of this or any

other appliance.

CAUTION:

Parts may have sharp edges. Wear leather work gloves and handle parts carefully

during unpacking, assembly and installation.

WARNING

Broilmaster Side Burners equipped for propane gas must ONLY use propane cylin-

ders equipped with an Overll Protection Device (OPD). Use only a reputable propane

dealer when exchanging or lling cylinders. An overlled or improperly lled propane

cylinder can be dangerous.

IMPORTANT INFORMATION

B102243-2-0615 Page 3

Thank you for purchasing a Broilmaster Side Burner.

Broilmaster takes pride in its reputation as the The Most Durable Grill Known to Man.

From its thick aluminum casting to its massive cooking grids, your Broilmaster

is built to last. In fact we still make replacement parts for Broilmaster grills built

more than 30 years ago.

Visit www.broilmaster.com and click on the Hall of Fame to see a sampling of

our long-time customers. We hope you enjoy years of great meals prepared on

your Broilmaster. And we hope to add your photo to the Hall of Fame one day.

Thank You!

Broilmaster is a registered trademark of

Empire Comfort Systems, Inc.

918 Freeburg Ave.

Belleville, Illinois 62220

Telephone 800-851-3153

B102243-2-0615Page 4

ou have chosen the nest grill for your outdoor cooking pleasure.

Please take time to read this entire manual before assembling your Broilmaster

Side Burner.

TABLE OF CONTENTS

ASSEMBLY INSTRUCTIONS............................................................................... 5

DPA150 SIDE BURNER ASSEMBLY..............................................................6-16

DPA150 PARTS DIAGRAM............................................................................... 6

DPA150 HARDWARE PACK - B101982 ........................................................... 7

DPA150 - INJECTOR (LP) ................................................................................ 7

CONNECT IGNITOR LEADS ............................................................................ 8

REMOVING LID ...........................................................................................9-10

INSTALL SIDE BURNER TO FRAME ............................................................. 11

BATTERY PLACEMENT ................................................................................. 12

INSTALL SIDE BURNER COMPONENTS...................................................... 13

ATTACHING SIDE BURNER TO BRACKET ................................................... 14

INSTALL GRATE ............................................................................................. 15

ORIENT LIFTER TAB ...................................................................................... 16

PROPANE GAS CONNECTION ....................................................................17-20

NATURAL GAS CONVERSION ......................................................................... 20

NATURAL GAS CONNECTION ....................................................................21-22

COMPLETED ASSEMBLY ................................................................................. 23

OWNER’S MANUAL FOR DPA150 SIDE BURNER .....................................24-31

OPERATION - PROPANE AND NATURAL GAS GRILLS..........................24-25

IMPORTANT SAFETY INFORMATION......................................................26-27

COOKING TIPS............................................................................................... 28

WARRANTY TERMS....................................................................................... 29

MASTER PARTS DISTRIBUTOR LIST ........................................................... 30

HOW TO ORDER REPAIR PARTS ................................................................. 30

GRILL MAINTENANCE HISTORY .................................................................. 31

B102243-2-0615 Page 5

Before You Begin

Compare the parts in the box to the parts list provided in this manual. If any are missing, contact your

Broilmaster dealer before beginning assembly.

This Side Burner must be installed into either a DPA152 Built-In Sleeve or a DPA153 Side Shelf.

TOOLS

REQUIRED

3/4”

REQUIRED

CAUTION:

Parts may have sharp edges. For your safety

wear leather work gloves and handle parts

carefully during unpacking and assembly.

ASSEMBLY INSTRUCTIONS

B102243-2-0615Page 6

B101959 (1)

ELECTRODE

B101954 (1)

INJECTOR HOLDER (INCLUDED 1.55 MM INJECTOR)

B069747 (1)

LUG IGNITOR GROUND

B069756 (1)

HOSE & LPS REGULATOR

B101835 (1)

SIDE SHELF GRATE

DPA106 (1)

LID STOP KIT

B101915 (1)

CONTROL PANEL LABEL

R6305 (1)

SS FLEXLINE 34”

B101975 (1)

SHEET METAL ASSEMBLY

B101848 (1)

KNOB

B072218 (1)

IGNITOR, ELECTRONIC

B100228 (1)

SS FLEX LINE 10”

B101923 (1)

TUBE ASSEMBLY

B101836 (1)

GAS VALVE

DPA150 PARTS DIAGRAM

B102243-2-0615 Page 7

B101959 (1)

ELECTRODE

B101954 (1)

INJECTOR HOLDER (INCLUDED 1.55 MM INJECTOR)

B069747 (1)

LUG IGNITOR GROUND

B069756 (1)

HOSE & LPS REGULATOR

B101835 (1)

SIDE SHELF GRATE

DPA106 (1)

LID STOP KIT

B101915 (1)

CONTROL PANEL LABEL

R6305 (1)

SS FLEXLINE 34”

B101975 (1)

SHEET METAL ASSEMBLY

B101848 (1)

KNOB

B072218 (1)

IGNITOR, ELECTRONIC

B100228 (1)

SS FLEX LINE 10”

B101923 (1)

TUBE ASSEMBLY

B101836 (1)

GAS VALVE

GROUND

WIRE

B072684

(1)

BATTERY, AA

B076529

(1)

FLARE, MALE 3/8”

“TEE”

B070323

(1)

FLAME SPREADER

B101955

(1)

SMALL INNER CAP

B101957

(1)

LARGE OUTER CAP

B101956

(1)

INJECTOR

1.15MM (LP)

B101974

(1)

INJECTOR

1.6MM (NAT)

B101953

(1)

DPA150 HARDWARE PACK - B101982

DPA150 - INJECTOR (LP)

Standard hardware items such as bolts, screws, washers, and nuts can be purchased at your local hard-

ware store. Do not order individual pieces of standard hardware. A replacement hardware pack may be

ordered using the hardware pack part number at the top of the page.

B102243-2-0615Page 8

CONNECT IGNITOR LEADS

GROUND WIRE,

B072684 (1)

B102243-2-0615 Page 9

Remove two screws holding lid in

place. Remove two screws holding

stiffener in place. Set lid and

Stiffener aside until needed at later

step.

SELF-DRILLING PHILLIPS PAN HEAD SCREW,

SS, 10-16 X 1/2

R4059 (2)

REMOVING LID (IF SHELF IS ALREADY INSTALLED)

B102243-2-0615Page 10

Remove four screws holding frame

and tool hooks bar in place. Set

frame and tool hooks bar aside until

needed at later step.

FRAME

TOOL

HOOKS

BAR

PHILLIPS TRUSS HEAD SCREW,

10-24 X 3/4

B076522 (4)

REMOVING FRAMING (IF SHELF IS ALREADY INSTALLED)

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