Briggs & Stratton PRO6500 Setup guide

PRO6500 Portable Generator

Illustrated Parts List

Model 030381 Manual No. 204728A Revision - (12/19/2007)

BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC

JEFFERSON, WISCONSIN, U.S.A.

Exploded Views and Parts Lists

EXPLODED VIEW - MAIN UNIT

reproduced or transmitted in any form by any means without the express written permission of Briggs & Stratton Power

Products Group, LLC.

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Exploded Views and Parts Lists

Item Part # Description

1 B204631GS CRADLE (Includes Items 20 & 31)

2 194218GS MOUNT, Vibration

3 B92531GS SUPPORT, Engine

4 190220GS HOUSING, Engine Adapter

5 * NUT, Hex, M8 - 1.25

6 NSP ASSY, Alt (see page 5)

7 B190723GS SUPPORT, Eng/Muffler

8 96796GS WASHER, 8.4 x 22.2 x 3

9 194219GS KIT, Vibration Mount

10 190274DGS SBHCS, 3/8-16 x 7/8"

11 187365JGS HHCS, 5/16-24 x 7.75

12 189160GS NUT, 5/16-18 Serrated Flange

13 * HHCS, 5/16-18 x 1-3/4"

14 92532GS BRACKET, Muffler

15 710250 GASKET, Muffler

16 * HHCS, M6- 1.0 x 12

17 B4206GS MUFFLER

18 67989GS NUT, Flange Serrated

19 83083GS SCREEN, Spark Arrest

20 B4986GS DECAL, Ground

21 194153GS KIT, Vibration Mount

22 86494GS SCREW, M6-1.0 x 16 Wing

24 J194390GS SHIELD, Heat

25 191190GS CAP

26 74908GS TAPTITE, M5-0.8 x 10

27 * WASHER, 5/16 - M8, Lock

28 * HHCS, M8-1.25 x 25

29 * HHCS, 5/16-18 x 3/4

31 200310GS DECAL, Warning, Exhaust

33 193157GS HARNESS, Wire, Power

34 195422GS COVER, RBC, Plastic w/Cap

35 791745 KIT, Fuel Line (cut to fit)

36 * WASHER, Ext #10, Shakeproof

37 B2153GS SCREW, 12-14 x 7/8 Self Drill

38 192376GS SCREW, 12-24 x 1/2 Thd Forming

40 * HHS, 5/16 - 18 x 1, Trilobular

Item Part # Description

41 193272GS VALVE, Fuel (Includes Item 99)

42 193588GS SPACER

43 B1797GS CLIP, Tree

44 196035GS ASSY, Fuel Tank, 7-Gal (Includes 41,

50, 51, 52, 53, 55 & 56)

45 189135GS CAP, Fuel

48 195373GS WIRE, Ground

50 188333GS DECAL, Instruction, Fuel Level

51 194984GS DECAL, Warning

52 94480GS DECAL, Start Instructions

53 192724GS GAUGE, Fuel

54 194448GS KIT, Insulation w/ Clip

55 197797GS DECAL, Fuel Shut-off

56 202997GS DECAL, Warning CO

58 202531GS ASSY, Control Panel

60 J194389GS SHIELD, Heat

76 195459GS DECAL, Neutral Ground

77 195940GS DECAL, Ground French

99 189759GS KIT, Fuel Valve Repair

900 § ENGINE

Parts Not Illustrated

204728GS MANUAL, Operator’s

43438GS PLUG, 120/240V, 30A

BB3061BGS OIL BOTTLE

202179GS DECAL, Family EVP

65787GS CABLE, Battery Charge

100523GS PLUG, 125V, 30A

205350GS KIT, Decals

* - Items without part numbers are common fasteners and

are available at your local hardware store.

§ - Contact Engine Manufacturer

PARTS LIST - MAIN UNIT

Exploded Views and Parts Lists

CONTROL PANEL EXPLODED VIEW & PARTS LIST

Item Part # Description

1 B192833GS PANEL, Control

2 B192836GS BOX, Control Panel

3 * WASHER, Flat, #10 - M5

4 * LOCKWASHER, M5

5 * PPHMS, M5 - 0.8 x 12

6 * WASHER, M6 - 1/4, Int. Shakeproof

7 82538GS SWITCH, Rocker

8 90418GS OUTLET, 12VDC, Snap

9 202602GS HOUR METER

10 * LOCKWASHER, M3

11 * NUT, M3 - 0.5

12 * PHMS, M3 - 0.5 x 10

13 22694GS HOUSING, Receptacle

14 87962GS BREAKER, Circuit, 10A, 12V

15 84028GS TRANSFORMER, Idle Control

16 64525GS STANDOFF, Hex

17 193362GS PCB, Idle Control

18 * PHTS, #6-32 x 3/8

Item Part # Description

19 193077GS STRIP, Terminal

20 * LOCKWASHER, M4

21 * PPHMS, M5 - 0.8 x 20

22 * NUT, M4 - 0.7

23 * WASHER, Flat, M4

24 192931GS BRACKET, GFCI Breaker

25 * WASHER, Shakeproof, Int. #8

26 192828DGS BREAKER, Circuit, GFCI, 30A

27 68868GS OUTLET, 120V, 30A

28 43437GS OUTLET, 120/240V, 30A

29 68759GS OUTLET, 120V, 20A, Duplex

30 193036GS HARNESS, Wire

31 193095GS JUMPER, Terminal Block

32 202394GS BREAKER, Circuit, 20A with hardware

* - Items without part numbers are common fasteners and

are available at your local hardware store.

4BRIGGSandSTRATTON.COM

Exploded Views and Parts Lists

Item Part # Description

1 186059GS ADAPTER, Mounting, Alternator

2 192919GS ROTOR

3 192920AGS STATOR

4 193336GS RBC, (with O-Ring, p/n 189197GS)

5 86308HGS HHCS, M6 - 1.0 x 140 SEMS

6 66386GS ASSEMBLY, Holder, Brush

7 66849GS TAPTITE, M5 - 0.8 x 16

8 22694GS RECEPTACLE, 6 pin

9 81917GS PIN, Roll, 4mm x 10

10 193428AGS WIRE-A, Ground

11 65791GS BEARING

13 192403XGS WIRE, Ground

14 189769GS REGULATOR, Voltage, AVR

15 65795GS RECTIFIER

16 66849AGS TAPTITE, M5 - 0.8 x 20

ALTERNATOR EXPLODED VIEW & PARTS LIST

Exploded Views and Parts Lists

WHEEL KIT EXPLODED VIEW & PARTS LIST

Item Part # Description

1 203273GS WHEEL

2 * WASHER, 5/8"

3 191267KGS AXLE

4 191265GS E-RING

5 205135GS ASSY, Brake

6 * SCREW, 1/4-20 x 3/8

7 B193200GS ASSY, Handle w/Grip

198669GS GRIP

8 * WASHER, Flat, 5/16 - M8

9 * NUT, M8 - 1.25, Nylok

10 * HHCS, M8 - 1.25 x 45

11 * WASHER, 1.2 x 0.346 x 0.03, Nylon

12 B4135GS PIN, Handle

Items Not Illustrated

205183GS SUBKIT, Hardware

* - Items without part numbers are common fasteners and are

available at your local hardware store.

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