Briggs & Stratton PRO4000 Setup guide

PRO4000 Portable Generator

Illustrated Parts List

Model 030342 Manual No. 203336A Revision A (12/05/2007)

BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC

JEFFERSON, WISCONSIN, U.S.A.

Exploded Views and Parts Lists

EXPLODED VIEW - MAIN UNIT

reproduced or transmitted in any form by any means without the express written permission of Briggs & Stratton Power

Products Group, LLC.

BRIGGSandSTRATTON.COM

Exploded Views and Parts Lists

Item Part # Description

1 B192658GS CRADLE (Includes Items 20, 31,

76 & 77)

2 194150GS KIT, Mount, Vibration, 45°

3 67989GS NUT, M8 Flange Serrated

4 190220GS HOUSING, Engine Adapter

5 * NUT, Hex M8 - 1.25

6 NSP ASSY, Alternator (see page 5)

7 * TPHMS, M8 - 1.25 x 35

8 96796GS WASHER, M8 Flat

9 * WASHER, Lock 5/16 M8

10 190274DGS SCREW, 3/8-16 x 7/8

11 53122GS HHCS, 5/16-24 x 6-1/2

12 * HHCS, M8 1.25 x 25

13 * WASHER, 5/16 Flat

14 193021GS BRACKET, Muffler

15 710082 GASKET, Exhaust

16 * HHCS, M6 - 1.0 x 12

17 192898GS MUFFLER

18 710090 NUT

19 83083GS SCREEN, Spark Arrest

20 B4986GS DECAL, Ground

21 194153GS KIT, Vibration Mount

22 86494GS SCREW, Wing M6 1.0 x 16

23 86292GS SCREW, 10-16 x 3/4, Self Drill

24 J193053GS SHIELD, Heat

25 191190GS CAP

26 74908GS TAPTITE, M5-0.8 x 10

31 200310GS DECAL, Warning Exhaust

34 195422GS COVER, RBC, Plastic with Cap

35 791745 KIT, Fuel Hose (cut to fit)

36 * WASHER, M6 - 1/4 Int. Shakeproof

Item Part # Description

37 B2153GS SCREW, #10 Self Drilling

38 192376GS SCREW, 12-24 x 1/2 THD Forming

40 194212GS KIT, Fuel Tank Hardware (Includes Qty

of 4)

41 193272GS VALVE, Tank

44 195988GS ASSY., Tank, Fuel 4.5-Gallon (Includes

Items 41, 50, 51, 52, 53 & 55)

45 189135GS CAP, Fuel, Vented

48 195373GS WIRE, Ground

50 202997GS DECAL, CO Warning

51 194984GS DECAL, Danger

52 94480GS DECAL, Start Instructions

53 189136GS GAUGE, Fuel

55 197797GS DECAL, Fuel Shutoff

58 195512GS ASSY, Control Panel

76 195459GS DECAL, Neutral Ground

77 195940GS DECAL, Ground French

99 189759GS KIT, Fuel Repair Valve

900 § ENGINE

Parts Not Illustrated

43483GS PLUG, 250V 20A, 4 Prong

100523GS PLUG, 125V 30A, 3 Prong

65787GS CABLE, Battery Charge

BB3061GS OIL BOTTLE

203336GS MANUAL, Operator’s

203589GS KIT, Decals Service

* - Items without part numbers are common fasteners and

are available at your local hardware store.

§ - Contact Engine Manufacturer

PARTS LIST - MAIN UNIT

Exploded Views and Parts Lists

CONTROL PANEL EXPLODED VIEW & PARTS LIST

Item Part # Description

1 B192832GS PANEL, Control

2 B192835GS BOX, Control Panel

3 * WASHER, Flat, #10 - M5

4 * LOCKWASHER, M5

5 * PPHMS, M5 - 0.8 x 12

6 * WASHER, M6 - 1/4, Int. Shakeproof

7 82538GS SWITCH, Rocker

8 90418GS OUTLET, 12VDC, Snap

9 202602GS HOUR METER

10 * LOCKWASHER, M3

11 * NUT, M3 - 0.5

12 * PHMS, M3 - 0.5 x 10

13 22694GS HOUSING, Receptacle

14 87962GS CIRCUIT BREAKER, 12V, 10A

15 84028GS TRANSFORMER, Idle Control

16 64525GS STANDOFF, Hex

17 193362GS PCB, Idle Control

Item Part # Description

18 * PHTS, #6-32 x 3/8

19 B5052GS STRIP, Terminal

20 * LOCKWASHER, M4

21 * PPHMS, M4 - 0.7 x 16

22 * NUT, M4 - 0.7

23 * WASHER, Flat, M4

24 192931GS BRACKET, GFCI Breaker

25 * WASHER, Shakeproof, Int. #8

26 192828BGS BREAKER, Circuit, GFCI, 20A

27 68868GS OUTLET, 120V, 30A

28 68867GS OUTLET, 120/240V, 20A

29 68759GS OUTLET, 120V, 20A, Duplex

30 193036GS HARNESS, Wire

31 46669GS JUMPER, Terminal Block

* - Items without part numbers are common fasteners and

are available at your local hardware store.

BRIGGSandSTRATTON.COM

Exploded Views and Parts Lists

Item Part # Description

1 186059GS ADAPTER, Mounting, Alternator

2 193034GS ROTOR, (Includes Item #18)

3 193035AGS STATOR

4 186060GS RBC, with O-Ring (p/n 189197GS)

5 86308GS HHCS, M6 - 1.0 x 115 SEMS

6 66386GS ASSY, Holder, Brush

7 66849GS TAPTITE, M5 - 0.8 x 16

8 22694GS RECEPTACLE, 6 pin

9 81917GS PIN, Roll, 4mm x 10

10 193428AGS WIRE-A, Ground

13 193157GS HARNESS, Wire, Power

14 189769GS REGULATOR

15 65795GS RECTIFIER

16 66849AGS TAPTITE, M5 - 0.8 x 20

17 192403XGS WIRE, Ground

18 65791GS BEARING

ALTERNATOR EXPLODED VIEW & PARTS LIST

Exploded Views and Parts Lists

WHEEL KIT EXPLODED VIEW & PARTS LIST

Item Part # Description

1 * WASHER, 5/8

2 B4966GS WHEEL

3 191267PGS AXLE, 5/8" x 22.20"

4 191265GS E-RING, 5/8

5 * HHCS, M8 1.25 x 20

6 B89595GS BRACKET, Support

7 87841GS VIBE MOUNT

8 * HHCS, 1/4 - 20 x 3/4

9 67989GS NUT, M8 Flange Serrated

10 194005GS NUT, 1/4 - 20 Flange Nylok

11 192477GS GRIP

12 B193166GS ASSY, Handle w/ Grip

13 * HHCS, M8 - 1.25 x 50

14 * WASHER, Flat 5/16 - M8

15 * NUT, M8 - 1.25

16 * WASHER, 1.2 x .346 x .03 Nylon

17 B4135GS PIN, Handle Release

* - Items without part numbers are common fasteners and are

available at your local hardware store.

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