Briggs & Stratton 040234-1 Setup guide

Home Generator Systems

Illustrated Parts List

Manual No. 194689A Rev. A (03/28/2008)

15000 Rated Watts

Home Generator System

Model

040234-1

Exploded View - Main Unit

reproduced or transmitted in any form by any means without the express written permission of Briggs & Stratton Power

Products Group, LLC.

2BRIGGSandSTRATTON.COM

Item Part # Description

1 U203030GS BASE, Mounting

2 187594GS MOUNT, Vibration

3 24910GS HHS, Trilobular 5/16 - 18 x 1/2

4 194683GS SOLENOID, Gas Fuel

5 194829GS FITTING, Coupling

6 194830GS REGULATOR

7 195936GS BRACKET, Mounting Solenoid

8 842184 ASSY, Tee

9 * HHCS, M6 - 1.0 x 16

10 * HHCS, M6 - 1.0 x 30

11 * WASHER, 1/4 Lock

12 * NUT, M6 - 1.0

13 B4300GS HHS, Trilobular, 1/4 - 20 x 1/2

14 194818GS BATTERY

15 185939RGS WIRE-A, Black

16 198913GS KIT, Battery Hardware

17 198593AGS WIRE-A, Red

18 194813GS TUBE, Air Cleaner

19 * HHCS, M6 - 1.0 x 12

20 * WASHER, Flat 5/16 - M8

23 1723165SM HOSE, Oil Drain

24 186649GS DECAL, Oil Drain

25 * HHCS, 5/16 - 18 x 2.5 Full Thread

26 * NUT, 5/16 - 18

27 * WASHER, Lock 5/16 - M8

28 * HHCS, 5/16 - 24 x 3/4 SEMS

29 * HHCS, 5/16 - 18 x 2"

30 * HHCS, M12 - 1.75 x 35

31 * WASHER, M12

32 B194685GS SUPPORT, Eng/ Alternator, Black

34 * WASHER, Shakeproof Ext. M6-1/4

35 186790FGS WIRE, Ground

36 * WASHER, Lock M10

37 * WASHER, Flat, M10

38 * HHCS, M10 - 1.5 x 30

39 B196639GS BRACKET, Mounting Alternator,

Black

40 196387GS DUCT, Air

41 * PPHMS, M5 - 0.8 x 20

42 * WASHER, Lock 3/8

43 * SHCS, 3/8 - 16 x 1-1/4

44 * HHCS, 5/16 - 18 x 3/4

45 * WASHER, M12 Lock

46 * NUT, Hex M12 - 1.75

47 * WASHER, Flat M12

48 * NUT, M10 - 1.5

Item Part # Description

49 B4260GS DISK, Engine Air

50 809743 SCREW

51 NSP ASSY, Alternator (see page 7)

52 692062 SCREW

53 193506GS DECAL, Caution Hot Surface

54 809872 GASKET

55 197164GS MUFFLER

56 194681GS BASE, Muffler Box

57 198928GS KIT, Insulation, Muffler Base

58 56893GS CRIMPTITE, 10 - 24 x 1/2

59 198992GS ASSY, Bulkhead, Alternator End

w/Insulation

60 198929GS KIT, Insulation, Muffler Box

61 194682GS COLLECTOR, Muffler Box

62 194680GS BOX, Muffler Top

63 192445GS SCREW. 10 - 32 x 5/8

64 * PPHMS, 4-40 x 0.19

65 * WASHER, Lock #4

66 186205GS SWITCH, Oil Temp

67 194699GS PLATE, Switch Oil Temp

68 186790CGS WIRE

70 205397GS DECAL, Requirements, Fuel

900 § ENGINE

901 843644 FUEL HOSE

902 843438 CLAMP

Items Not Illustrated

199327GS MANUAL, Install

194689GS MANUAL, Operator’s

MS3483 MANUAL, Engine

204518GS KIT, Manual/Accessory, HGS

199474GS PAINT, Touchup, Spray, Gray, 12oz

199475GS PAINT, Touchup, Spray, Silver, 12oz

198810GS PAINT, Touchup, Gray, 1/2 oz Bottle

198811GS PAINT, Touchup, 1/2 oz Bottle.

Metallic Silver

B3518GS CAP, Funnel Oil Bottle

202295GS HOSE, Flex

198866GS KIT, Led Remote

198918GS KIT, Decals, Service

Optional Accessories

6030 KIT, Cold Weather (Includes Battery

and Oil Warmers)

* - Items without part numbers are common fasteners and

are available at local hardware stores.

§ - Contact Engine Manufacturer

Illustrated Parts List - Main Unit

Exploded View - Enclosure

4BRIGGSandSTRATTON.COM

Item Part # Description

1 197275GS PAD, Mounting w/Holes

2 U203030GS BASE, Mounting

3 198991GS ASSY, Bulkhead, Engine End

. . . . . . . Bulkhead, Engine End

. . . . . . . Decal, Fuel Inlet

. . . . . . . Seal, Foam

. . . . . . . Seal, Foam Engine Air

. . . . . . . Bushing, 1-1/2

. . . . . . . Bushing, 1-3/8

. . . . . . . Plug, Dome 1-1/2

. . . . . . . Pin, Hinges with Hardware

4 198986GS ASSY, Door, Engine. End

. . . . . . . Weldment, Door Eng End

. . . . . . . Insulation

. . . . . . . Barrel, Hinges with Hardware

5 198910GS ASSY, Duct, Engine Air

. . . . . . . Decals

. . . . . . . Lug, Ground Connect w/Hardware

. . . . . . . Bracket, Mounting Breaker

w/Hardware

6 198993GS ASSY, Support, Rail

. . . . . . . Support Rail Engine. End

. . . . . . . Seal, Foam

. . . . . . . Decal, Rainproof

7 B4300GS HHS, Trilobular, 1/4-20 x ½

8 186173GS BUSHING, Snap, 1-3/8"

9 197493GS BUSHING, Snap, 1-1/2"

10 198461GS PLUG, Dome, 1-1/2"

11 * HHCS, 3/8 - 16 x 1

12 * WASHER, Flat, 3/8 - M10

13 * WASHER, Lock 3/8

14 * NUT, 3/8 - 16

15 200438GS ASSY, Door

. . . . . . . Weldment Door

. . . . . . . Insulation

. . . . . . . Barrel Hinges with Hardware

. . . . . . . Decals

Item Part # Description

16 194819GS SEAL, Foam, Engine Air

17 203303GS INSULATION, Engine Door, Bottom

18 195733GS MOUNT, Tie Wrap

19 195935GS DUCT, Rubber Alt.

20 194820GS SEAL, Foam, Alt Inlet

21 198893GS ASSY, Roof/Siderails

. . . . . . . Weldment Roof/Siderails

. . . . . . . Insulation

22 198992GS ASSY, Bulkhead, Alternator End

. . . . . . . Decal, Caution Hot Muffler

. . . . . . . Seal, Foam

. . . . . . . Seal, Foam Alternator Inlet

. . . . . . . Pin, Hinges with Hardware

. . . . . . . Bracket, Muffler

23 200409GS DECAL, Caution Hot Muffler

24 194679GS COVER, Air Intake Alternator

25 198926GS ASSY, Vent, Exhaust

26 B1797GS CLIP, Tree

27 198927GS ASSY., Vent, Alternator

28 198888GS SEAL, Foam

29 194694GS COVER, Air Intake Engine

30 203302GS INSULATION, Engine Door, Top

31 197312GS SEAL, Foam

32 196397GS INSULATION, Front/Rear Door

33 195597GS INSULATION, Roof

35 198460GS PLUG, Dome

36 192940GS RETAINER, Hose

38 198890GS KIT, Door, Hinge

39 194828GS SET, Latch Key

40 198889GS KIT, Door Latch

* - Items without part numbers are common fasteners and

are available at local hardware stores.

Illustrated Parts List - Enclosure

Item Part # Description

1 198911GS ASSY., Cover, Circuit Breaker

w/Decals

2 * SCREW, 10 x 0.62, Plastite

3 198313GS BREAKER, Circuit 70A, 2P

4 192770GS BRACKET, Mounting Breaker

5 199011GS LUG, Ground Connect

6 191991GS BOLT, 1/4-10 x 1, Plastite

7 198573GS FUSE, Auto Type 15 Amp

8 196655GS ASSY., Control Panel

9 197492GS SCREW, PT, M4 - 1.79 x 16.0

10 198910GS ASSY, Duct, Engine Air w/Decals

12 198549GS DECAL, Terminal Block

13 198550GS DECAL, Ground, Neutral

14 205393GS DECAL, Warning, Outdoor Install

15 193297GS DECAL, Caution, Standby

16 205392GS DECAL, Warning, Auto Start

Item Part # Description

17 205394GS DECAL, Caution, Electric Shock

18 205395GS DECAL, Warning Shock

19 * NUT, 1/4 - 20

21 * WASHER, Shakeproof, Ext. M6 1/4

22 * HHCS, 1/4 - 20 x 3/4

Items Not Illustrated

194825GS HARNESS, Wire, CTL Board to

Engine/Alternator

198517GS HARNESS, Wire, E1 & E2 Sensing

198515GS CONNECTOR, Terminal, 2 Pin

198516GS CONNECTOR, Terminal, 10 Pin

* - Items without part numbers are common fasteners and

are available at local hardware stores.

Exploded View & Illustrated Parts List - Control Panel

6BRIGGSandSTRATTON.COM

Exploded View & Illustrated Parts List - Alternator

Item Part # Description

1 199339GS BOX, Terminal Lid

2 199340GS END BRACKET, Non-drive

3 199351GS FRAME, w/Stator

4 199349GS BRACKET, Drive End

5 199338GS CAP, Rubber

6 * HHCS, M5 x 10mm

7 199341GS SECURING STUD, Rotor

8 199342GS BEARING, Rear

9 199343GS ASSY, Rotor

10 199344GS RING, Fixing

11 199345GS FAN

12 199350GS SCREEN, Protection

13 * PPHMS, M5 - 0.8 x 20

14 199348GS STAY BOLT, Cover

15 199347GS CAPACITOR, 35

16 199346GS TERMINAL BOARD

17 199352GS NUT

18 199353GS WASHER, Flat

19 206145GS CAPACITOR, 31.5

* - Items without part numbers are common fasteners and are

available at local hardware stores.

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