Briggs & Stratton 543200 Series Setup guide

in any form or by any means, electronic or mechanical, including photocopying,

recording or by any information storage and retrieval system, without permission

in writing from Briggs & Stratton Corporation.

PRINTED IN U.S.A.

FORM MS−3322 06/08/2007

REPLACES FORM MS−3322 12/02/2006

FILE IN SECT. 2 OF SERVICE MANUAL

543200

Illustrated Parts List

Model Series

543200

AIR COOLED/GASEOUS

TYPE NUMBERS

0078, 0100, 0111, 0112, 0115.

TABLE OF CONTENTS

Air Cleaner 6. . . . . . . . . . . . . . . . . . . . . . . . .

Alternator 8. . . . . . . . . . . . . . . . . . . . . . . . . .

Blower Housing 7. . . . . . . . . . . . . . . . . . . . .

Camshaft 2. . . . . . . . . . . . . . . . . . . . . . . . . . .

Carburetor 5. . . . . . . . . . . . . . . . . . . . . . . . .

Controls 5. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Crankcase Cover/Sump 4. . . . . . . . . . . . .

Crankshaft 2. . . . . . . . . . . . . . . . . . . . . . . . .

Cylinder 2. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cylinder Head/Valves 3. . . . . . . . . . . . . . . .

Electric Starter 8. . . . . . . . . . . . . . . . . . . . . .

Engine Gasket Set 2. . . . . . . . . . . . . . . . . .

Exhaust 8. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Flywheel 7. . . . . . . . . . . . . . . . . . . . . . . . . . .

Intake Manifold 4. . . . . . . . . . . . . . . . . . . . .

Lubrication 2. . . . . . . . . . . . . . . . . . . . . . . . .

Pistons/Rings/Connecting Rods 2. . . . .

Springs 5. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Valve Gasket Set 3. . . . . . . . . . . . . . . . . . . .

543200

3322−2 Assemblies include all parts shown in frames. 06/08/2007

146

718

718A

741

1027

1013

239

404

616

691

615A

1400

1399 1398

868

163

404

468

691

1022

883

358 ENGINE GASKET SET

439

51A

273

1330 REPAIR MANUAL1058 OPERATOR’S MANUAL

1319 WARNING LABEL

REQUIRED when replacing parts

with warning labels affixed.

439

448

400

1366

601A

829

1373

1374

417

1155

1013A

163A

163B

186

543200

3322−3 Assemblies include all parts shown in frames. 06/08/2007

383

635

337

1026

1022

1100

1029

33 192

868

1077

806

871

798

1022

580

1023A 914

1095 VALVE GASKET SET

868

1022

7883

51A

601

708

1023

1375

708

1263

1376

543200

3322−4 Assemblies include all parts shown in frames. 06/08/2007

51A

290

290A

439

431

273

750

596

468

479

523

1024

220

219

122

51A

1017

965

615

221

1130

1174

543200

3322−5 Assemblies include all parts shown in frames. 06/08/2007

1068

889

125

51A

188

222

267

265

209

202

232

227

562

278

505

813

543200

3322−6 Assemblies include all parts shown in frames. 06/08/2007

467

968

467A

643

967

445

167

711

996

534

161

163A

431A

365

646

607

163

163A

163B

607A

543200

3322−7 Assemblies include all parts shown in frames. 06/08/2007

363

1372

1332

890

1006

1005

1070

304

1212

1335

879

506

215

215A

215B

215C

197

215D

573

890A

668

1332

73A

1070A

1334

1334A

1334C

1334B

332

332A

75A

1036 EMISSIONS LABEL

1369

1371

1370

652

543200

3322−8 Assemblies include all parts shown in frames. 06/08/2007

333

1054

334

851

789

587

309

1009

501

526

789A

920

527

892

990

664

500

883

725

728

300

613

613A

883

1119

474

877

635

344

REF. PART REF. PART REF. PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION

543200

Engine Gasket Set Reference 358

Carburetor Overhaul Kit Reference 121

Valve Gasket Set Reference 1095

3322−9 Assemblies include all parts shown in frames. 06/08/2007

1 843286 Cylinder Assembly

(Used After Code Date

06083100).

Used on Type No(s).

0078, 0100, 0112,

0115.

−−−−−− Note −−−−−−

809971 Cylinder

Assembly

(Used Before Code

Date 06090100).

Used on Type No(s).

0078, 0100, 0112,

0115.

843287 Cylinder

Assembly

Used on Type No(s).

0111.

3 841596 Seal−Oil

(Magneto Side)

5 842180 Head−Cylinder

(Cylinder #1)

−−−−−− Note −−−−−−

842181 Head−Cylinder

(Cylinder #2)

7 809730 Gasket−Cylinder Head

11 809736 Tube−Breather

12 809727 Gasket−Crankcase

13 809784 Screw

(Cylinder Head)

15 807392 Plug−Oil Drain

16 843288 Crankshaft

(Used After Code Date

06083100).

−−−−−− Note −−−−−−

841683 Crankshaft

(Used Before Code

Date 06090100).

18 842458 Cover−Crankcase

20 841596 Seal−Oil

(PTO Side)

21 809895 Cap−Oil Fill

22 807362 Screw

(Crankcase

Cover/Sump)

23 842182 Flywheel

24 222698S Key−Flywheel

25 809790 Piston Assembly

−−−−−− Note −−−−−−

841931 Piston

Assembly

(.020” Oversize)

26 809972 Ring Set

−−−−−− Note −−−−−−

841932 Ring Set

(.020” Oversize)

27 807351 Lock−Piston Pin

28 807361 Pin−Piston

29 809275 Rod−Connecting

32 807363 Screw

(Connecting Rod)

33 842154 Valve−Exhaust

34 809902 Valve−Intake

35 809374 Spring−Valve

(Intake)

36 809374 Spring−Valve

(Exhaust)

40 807492 Retainer−Valve

42 807683 Keeper−Valve

45 809785 Tappet−Valve

46 809879 Camshaft

50 841591 Manifold−Intake

51 841592 Gasket−Intake

(Used After Code Date

04031100).

−−−−−− Note −−−−−−

809871 Gasket−

Intake

(Used Before Code

Date 04031200).

51A 809910 Gasket−Intake

73 841840 Screen−Rotating

(Used After Code Date

05100900).

73A 809945 Screen−Rotating

(Used Before Code

Date 05101000).

74 809947 Screw

(Rotating Screen)

75 691056 Washer

(Flywheel)

(Used Before Code

Date 05051100().

75A 842548 Washer

(Flywheel)

(Used After Code Date

05051000).

98 841842 Kit−Idle Speed

122 843268 Spacer−Carburetor

(Used After Code Date

06080800).

−−−−−− Note −−−−−−

809880 Spacer−

Carburetor

(Used Before Code

Date 06080900).

125 842183 Carburetor

146 691639 Key−Timing

161 843118 Base−Air Cleaner

(Used After Code Date

06062200).

−−−−−− Note −−−−−−

841851 Base−

Air Cleaner

(Used Before Code

Date 06062300).

163 807375 Gasket−Air Cleaner

163A 841852 Gasket−Air Cleaner

(Used Before Code

Date 06062300).

163B 843117 Gasket−Air Cleaner

(Used After Code Date

06062200).

167 841855 Seal−Air Cleaner Nut

186 841511 Connector−Hose

(Oil Cooler Diverter)

188 692539 Screw

(Control Bracket)

192 690083 Adjuster−Rocker Arm

197 692539 Screw

(Back Plate)

202 841322 Link−Mechanical

Governor

209 841500 Spring−Governor

(Purple)

Used on Type No(s).

0078, 0100, 0111.

−−−−−− Note −−−−−−

842049 Spring−

Governor

(Red)

Used on Type No(s).

0112, 0115.

215 809728 Guide−Air

(Cylinder #1)

215A 809737 Guide−Air

(Cylinder #2)

215B 809897 Guide−Air

(Cylinder #2)

215C 809738 Guide−Air

(Cylinder #1)

215D 809739 Guide−Air

(Valley)

219 809426 Gear−Governor

220 841608 Washer

(Governor Gear)

REF. PART REF. PART REF. PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION

543200

Engine Gasket Set Reference 358

Carburetor Overhaul Kit Reference 121

Valve Gasket Set Reference 1095

3322−10 Assemblies include all parts shown in frames. 06/08/2007

221 841026 Cup−Governor

222 843535 Bracket−Control

227 809984 Lever−Governor

Control

232 690545 Spring−Governor Link

239 841281 Switch−Oil Pressure

265 841673 Clamp−Casing

267 841672 Screw

(Casing Clamp)

273 690681 Seal−O Ring

(Oil Pump)

278 842122 Washer

(Governor

Control Lever)

290 809911 Screw

(Intake Elbow)

(M6x55mm Long)

290A 807421 Screw

(Intake Elbow)

(M6x25mm Long)

300 809983 Muffler

Used on Type No(s).

0112.

−−−−−− Note −−−−−−

841836 Muffler

Used on Type No(s).

0115.

304 842189 Housing−Blower

−−−−−− Note −−−−−−

843442 Housing−

Blower

Used on Type No(s).

0115.

309 807383 Motor−Starter

332 807356 Nut

(Flywheel)

(Used Before Code

Date 05051100).

332A 842222 Nut

(Flywheel)

(Used After Code Date

05051000).

333 843327 Armature−Magneto

(Used After Code Date

06083100).

−−−−−− Note −−−−−−

841279 Armature−

Magneto

(Used Before Code

Date 06090100).

334 692066 Screw

(Magneto Armature)

337 491055S Plug−Spark

Used on Type No(s).

0100, 0111, 0115.

−−−−−− Note −−−−−−

792015 Plug−Spark

Used on Type No(s).

0078, 0112.

344 692539 Screw

(Cable Clamp)

358 841122 Gasket Set−Engine

363 19203 Puller−Flywheel

365 841853 Screw

(Carburetor)

(M6x103mm Long)

383 19374S Wrench−Spark Plug

400 841501 Cooler−Oil

404 809436 Washer

(Governor Crank)

417 810074 Screw

(Oil Cooler)

431 841539 Elbow−Intake

(Intake Manifold)

431A 843116 Elbow−Intake

(Air Cleaner)

Used on Type No(s).

0078, 0100, 0111,

0112, 0115.

(Used After Code Date

06062200).

−−−−−− Note −−−−−−

841854 Elbow−Intake

(Air Cleaner)

Used on Type No(s).

0078, 0100, 0111,

0112, 0115.

(Used Before Code

Date 06062300).

439 692154 Seal−O Ring

(Crankcase

Cover/Sump)

445 841856 Filter−Air Cleaner

Cartridge

448 841504 Bracket−Oil Cooler

467 841846 Knob−Air Cleaner

467A 691985 Knob−Air Cleaner

468 690690 Seal−O Ring

(Oil Pump Screen)

474 696579 Alternator

(20 Amp)

Used on Type No(s).

0078, 0100, 0112,

0115.

479 807084 Screw

(Oil Pump Screen)

500 691086 Washer

(Key Switch)

501 691573 Regulator

(20 Amp)

Used on Type No(s).

0078, 0100, 0112,

0115.

505 690238 Nut

(Governor

Control Lever)

506 809957 Screw

(Carburetor Cover)

523 841007 Dipstick

526 691547 Screw

(Regulator)

527 690423 Clamp−Tube

534 692062 Screw

(Air Cleaner)

562 843344 Bolt

(Governor

Control Lever)

573 809956 Plate−Back

580 809894 Seal−O Ring

(Oil Fill Cap)

587 807386 Clamp−Cable

596 691492 Screw

(Oil Pump)

601 841499 Clamp−Hose

(Breather Tube)

601A 841597 Clamp−Hose

(Oil Cooler)

607 807385 Screw

(Air Cleaner Brace)

(M6x35mm Long)

607A 692539 Screw

(Air Cleaner Brace)

(M6x10mm Long)

613 692062 Screw

(Muffler)

(M8x18mm Long)

613A 809743 Screw

(Muffler)

(M8x25mm Long)

615 698290 Retainer−Governor

Shaft

(Governor Gear)

615A 809533 Retainer−Governor

Shaft

(Governor Shaft)

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