Briggs & Stratton 106200 Operating instructions

106200, 10R200, 10U200

SINGLE CYLINDER OHV AIR-COOLED ENGINES

BRIGGS & STRATTON

BRIGGS&STRATTON

CORPORATION

POST OFFICE BOX 702

MILWAUKEE, WI 53201 USA

414 259 5333

BRIGGSandSTRATTON.COM

Part No. 381570EN (Rev -)

REPAIR MANUAL

106200, 10R200, 10U200

SINGLE CYLINDER OHV

AIR-COOLED ENGINES

Quality Starts With A

Master Service Technician

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Foreword

This manual was written to assist engine technicians and service personnel with the repair and maintenance

procedures for Briggs & Stratton® engines. It assumes that persons using this manual have been properly

trained in and are familiar with the servicing procedures for these products, including the proper use of

required tools and safety equipment and the application of appropriate safety practices. Persons untrained

or unfamiliar with these procedures or products should not attempt to perform such work.

Proper maintenance and repair is important to safe, reliable operation of all engines and engine-driven

systems. The troubleshooting, testing, maintenance, and repair procedures described in this manual are

appropriate for the Briggs & Stratton engines described herein. Alternative methods or procedures may pose

risk to personal safety and the safety and/or reliability of the engine and are not endorsed or recommended

by Briggs & Stratton.

All information, illustrations, and specifications contained in this manual were based on the data available

at the time of publication. Briggs & Stratton Corporation reserves the right to change, alter, or otherwise

improve the product or the product manuals at any time without prior notice.

Briggs & Stratton offers two complementary publications to enhance understanding of engine technology,

maintenance, and repair. (Neither publication, however, is a substitution for a recognized training program

for engine technicians.)

•For consumers,

Small Engine and Equipment Maintenance Guide

(p/n CE8155) provides a comprehensive

overview of how small air-cooled engines work, basic troubleshooting, and step-by-step maintenance

procedures.

• For engine technicians and consumers alike, an in-depth study of engine theory and operation can be

found in the textbook

Small Engines

(p/n CE8020).

Both publications can be purchased at BRIGGSandSTRATTON.COM or through a local Briggs & Stratton

Authorized Service Dealer.

No part of this manual may be reproduced or transmitted in any form or by any means, electronic or

mechanical, including photocopying or recording by any information storage and retrieval system, without

prior written permission from Briggs & Stratton Corporation.

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Reproduction

This engine repair manual includes the following engine models:

• MODEL 106200

• MODEL 10R200

• MODEL 10U200

NOTICE

Models 10R200 and 10U200 have limited service parts. Review the parts list for part

availability before conducting any service work.

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SECTION 1 – GENERAL INFORMATION

SECTION 2 – SAFETY, MAINTENANCE AND ADJUSTMENTS

SECTION 3 – TROUBLESHOOTING

SECTION 4 – FUEL SYSTEM AND CARBURETION

SECTION 5 – CONTROLS AND GOVERNOR SYSTEM

SECTION 6 – LUBRICATION SYSTEM

SECTION 7 – CYLINDER HEAD AND VALVES

SECTION 8 – PISTON, RINGS AND CONNECTING ROD

SECTION 9 – CRANKSHAFT, CAMSHAFT AND FLYWHEEL

SECTION 10 – CYLINDER AND CRANKCASE COVER

SECTION 11 – STARTER

SECTION 12 – EXHAUST SYSTEM

SECTION 13 – ENGINE SPECIFICATIONS

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SECTION 1 – GENERAL INFORMATION

GENERAL INFORMATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4

Engine Identification - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4

Acronyms, Abbreviations and Meanings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4

Order of Engine Assembly and Disassembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4

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GENERAL INFORMATION

Engine Identification

Engine identification is located at (A) or (B) as shown.

Acronyms, Abbreviations and Meanings

MeaningAcronyms and

Abbreviations

Bottom Dead CenterBDC

Before Top Dead CenterBTDC

MagnetoMAG

Part Numberp/n

Power Take-OffPTO

Revolutions Per MinuteRPM

Top Dead CenterTDC

Top No-LoadTNL

Order of Engine Assembly and Disassembly

Section ProcedureSection

Number

Order of Disassembly

Change Oil2Drain oil

Service Spark Plug2Spark plug

Change Air Filter2Air cleaner assembly

Section ProcedureSection

Number

Order of Disassembly

Remove Control Bracket5Control panel trim

Remove Control Bracket5Governor control bracket

Remove Control Bracket5Air cleaner base

Remove Carburetor4Carburetor

Disassemble Carburetor4Disassemble carburetor

Remove Fuel Tank4Fuel tank

Remove Rewind Starter11Rewind starter

Adjust Armature Air Gap2Blower housing

Remove Muffler12Exhaust manifold

Remove Flywheel9Armature

Remove Flywheel9Flywheel

Remove Breather6Rocker cover / breather

Remove Cylinder Head7Cylinder shield

Disassemble Cylinder Head7Rocker arms

Remove Cylinder Head7Push rods

Remove Cylinder Head7Cylinder head

Disassemble Cylinder Head7Valves, springs and seals

Remove Crankshaft and

Camshaft

9Crankcase cover

Remove PTO Bearing10PTO oil seal

Remove PTO Bearing10PTO bearing

Remove Crankshaft and

Camshaft

9Camshaft and tappets

Remove Piston and

Connecting Rod

8Connecting rod and piston

Remove Crankshaft and

Camshaft

9Crankshaft

Remove MAG Bearing10MAG oil seal

Remove MAG Bearing10MAG bearing

Remove Oil Sensor6Oil sensor (if equipped)

Section ProcedureSection

Number

Order of Assembly

Install Oil Sensor6Oil sensor (if equipped)

Install MAG Bearing10MAG bearing

Install MAG Bearing10MAG oil seal

Install Crankshaft and

Camshaft

9Crankshaft

Install Piston and Connecting

Rod

8Connecting rod and piston

Install Crankshaft and

Camshaft

9Camshaft and tappets

Install PTO Bearing10PTO bearing

Install PTO Bearing10PTO oil seal

Install Crankcase Cover9Crankcase cover

Assemble Cylinder Head7Valves, springs and seals

Install Cylinder Head7Cylinder head

Install Cylinder Head7Push rods

4 BRIGGSandSTRATTON.COM

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Section ProcedureSection

Number

Order of Assembly

Install Cylinder Head7Rocker arms

Adjust Valve Clearance2Adjust valve clearance

Install Breather6Rocker cover / breather

Install Cylinder Head7Cylinder shield

Install Flywheel9Flywheel

Install Flywheel9Armature

Adjust Armature Air Gap2Adjust armature air gap

Adjust Armature Air Gap2Blower housing

Install Rewind Starter11Rewind starter

Assemble Carburetor4Assemble carburetor

Install Carburetor4Carburetor

Install Control Bracket5Governor control bracket

Install Control Bracket5Air cleaner base

Perform Static Governor

Adjustment

2Static governor adjustment

Install Fuel Tank4Fuel tank

Install Control Bracket5Control panel trim

Change Air Filter2Air cleaner assembly

Install Muffler12Exhaust manifold

Service Spark Plug2Spark plug

Change Oil2Fill engine with oil

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6 BRIGGSandSTRATTON.COM

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