Bosch Rexroth IM24V User manual

24V

GND

IM24V

3 609 929 B37/

2008-09

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Table of Contents

About this document . . . . . . . . . . . . . . . . . 17

General safety instructions . . . . . . . . . . . . 17

Delivery contents . . . . . . . . . . . . . . . . . . . . 19

Product description . . . . . . . . . . . . . . . . . . 20

Transport and storage . . . . . . . . . . . . . . . . 23

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Commissioning . . . . . . . . . . . . . . . . . . . . . 24

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Maintenance and repair . . . . . . . . . . . . . . . 25

Decommissioning . . . . . . . . . . . . . . . . . . . 25

Disassembly and replacement . . . . . . . . . 25

Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Extension and conversion . . . . . . . . . . . . . 26

Troubleshooting . . . . . . . . . . . . . . . . . . . . . 26

Technical data . . . . . . . . . . . . . . . . . . . . . . 27

Service and sales . . . . . . . . . . . . . . . . . . . . 28

The data specified above only serve to

describe the product. No statements

concerning a certain condition or suitability

for a certain application can be derived from

our information. The information given does

not release the user from the obligation of

own judgment and verification. It must be

remembered that our products are subject to

a natural process of wear and aging.

specifications and other information set forth

in it, are the exclusive property of Bosch

Rexroth AG. It may not be reproduced or

given to third parties without its consent.

This document was written in German.

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1 About this document

These instructions contain important

information on the safe and appropriate

assembly, transportation, commissioning,

operation, maintenance, disassembly and

simple troubleshooting of the IM24V

interface module.

Read these instructions completely,

especially the chapter “2 General safety

instructions” on page 17, before working

with the IM24V interface module.

Related documents

The IM24V interface module is a system

component.

Also observe the instructions for the other

system components.

Also observe the generally applicable, legal

or otherwise binding regulations of the

European or national legislation and the rules

for the prevention of accidents and for

environmental protection applicable in your

country.

2 General safety

instructions

The IM24V interface module has been

manufactured according to the accepted

rules of current technology. There is,

however, still a danger of personal injury or

damage to equipment if the following general

safety instructions and the warnings before

the steps contained in these instructions are

not complied with.

• Read these instructions completely and

thoroughly before working with the IM24V

interface module.

• Keep these instructions in a location where

they are accessible to all users at all times.

• Always include the operating instructions

when you pass the IM24V interface

module on to third parties.

Intended use

The IM24V interface module is a component

in terms of the machine directive 98/37/EC

(partial machine). The product is exclusively

intended for being integrated in a machine or

system or for being assembled with other

components to form a machine or system.

The product may be commissioned only if its

integrated in the machine/system for which it

is designed and the machine/system fully

complies with the EC machine directive.

Observe the operating conditions and

performance limits specified in the technical

data.

The IM24V interface module is a work

appliance and not designed for private use.

Intended use includes having read and

understood these instructions, especially the

chapter “2 General safety instructions”.

The IM24V interface module is intended for

installation in components for the Tightening

System 350.

Improper use

Any use of the IM24V interface module other

than described in chapter “Intended use” is

considered as improper.

Personnel qualifications

Assembly, commissioning and operation,

disassembly, service (including maintenance

and repair) require basic electrical and

mechanical knowledge, as well as

knowledge of the appropriate technical

terms. In order to ensure operating safety,

these activities may therefore only be carried

out by qualified technical personnel or an

instructed person under the direction and

supervision of qualified personnel.

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2 General safety instructions

Qualified personnel are those who can

recognize possible hazards and institute the

appropriate safety measures due to their

professional training, knowledge, and

experience, as well as their understanding of

the relevant conditions pertaining to the work

to be done. Qualified personnel must

observe the rules relevant to the subject area.

Safety instructions in this document

In this manual, there are safety instructions

before the steps whenever there is a danger

of personal injury or damage to the

equipment. The measures described to avoid

these hazards must be observed.

Safety instructions are set out as follows:

•Safety sign (warning triangle): draws

attention to the risk

•Signal word: identifies the degree of

hazard

•Type of risk: identifies the type or source

of the hazard

•Consequences: describes what occurs

when the safety instructions are not

complied with

•Precautions: states how the hazard can

be avoided

The signal words have the following meaning:

Adhere to the following instructions

General safety instructions

Observe the regulations for accident

prevention and environmental protection for

the country where the product is used and at

the workplace.

Exclusively use Rexroth products in good

technical order and condition.

Check the product for visible defects, for

example damage to the printed card,

components, housing, and plug connectors

or missing screws.

Only use the product within the performance

range provided in the technical data.

SIGNAL WORD

Type of RISK!

Consequences

Precautions

This warning symbol cautions

against dangers to your health.

Observe all the safety instructions

that follow this symbol to avoid

possible injuries or death.

This warning symbol cautions

against dangers to your health

caused by electrical voltage or

currents. Observe all the safety

instructions that follow this

symbol to avoid possible injuries

or death.

CAUTION

CAUTION indicates a potentially

hazardous situation which, if not avoided,

could result in minor or moderate injury or

damage to equipment.

ATTENTION

ATTENTION indicates a situation which, if

not avoided, could result in minor or

moderate damage to equipment.

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3 Delivery contents

Persons who assemble, operate,

disassemble or maintain Rexroth products

must not consume any alcohol, drugs or

pharmaceuticals that may affect their ability

to respond.

The warranty only applies to the delivered

configuration.

The warranty will not apply if the product is

incorrectly assembled, or handled or not

used as intended.

Do not expose the product to any mechanical

loads under any circumstances. Do not place

any objects on it.

During assembly

Make sure the relevant system component is

not under pressure or voltage before

assembling the product or when connecting

and disconnecting plugs. Protect the system

against being switched on.

Lay cables and lines so that they cannot be

damaged, are in accordance with the

bending radiuses, and no one can trip over

them.

Before commissioning, make sure that all the

plug connectors are installed correctly,

undamaged, and that all screws are

tightened.

During commissioning

Before commissioning, let the product

acclimate itself for several hours before

commissioning, otherwise water may

condense in the housing.

Make sure that all electrical connections are

either used or covered. Commission the

product only if it is installed completely.

During cleaning

Cover all openings with the appropriate

protective equipment in order to prevent

detergents from penetrating the system.

Never use solvents or aggressive detergents.

Only clean the product using a slightly damp,

lint-free cloth. Only use water to do this and,

if necessary, a mild detergent.

Disposal

Dispose of the product in accordance with

the currently applicable national regulations

in your country.

3 Delivery contents

The delivery contents include:

• 1 IM24V interface module

• 1 operating instructions for the IM24V

interface module

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4 Product description

Performance description

The IM24V interface module makes it

possible to control a tightening system via a

24 V interface or to output 24 V status

signals from the tightening system. Actuators

and initiators can also be connected at this

interface. Several of these modules can be

used within a tightening system. The

appropriate function is simply selected in the

operating program.

The IM24V offers the option to completely

isolate the inputs and outputs galvanically.

A power pack, which is not included in the

delivery contents, is necessary to do this.

Device description

The module provides 10 inputs and 13

outputs. The outputs are short circuit-proof

and protected against reverse polarity.

Fig. 1: IM24V interface module

1X1S1 interface

2XDD1 interface

3Jumper for internal/external power

supply

4Fuse

5Screws

GND

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4 Product description

X1S1 interface

This interface is designed as a two-pin

spring-type terminal to connect an external

24 V power supply.

Fig. 2: Two-pin spring-type terminal (female)

XDD1 interface

This interface is designed as a 25-pin SUB-D

plug connector for digital inputs/outputs. The

logical assignment of the internal tightening

system signals to the respective inputs/

outputs is done with the BS350 operating

system.

Fig. 3: 25-pin SUB-D plug connector (female)

Table 1 X1S1

Pin Signal Description/

function

Voltage/

current

1 24 V 24 V external

supply voltage

24 V, 3 A

2 0V Reference

potential for

external 24 V

24V

GND

113

1425

Table 2 XDD1

Pin Signal Description/

Function

Voltage/

current

1 24 V 24 V external

supply voltage

24 V, 3 A

2 I2 Input 2 24 V

3 I4 Input 4 24 V

4 I6 Input 6 24 V

5 I8 Input 8 24 V

6 I10 Input 10 24 V

7 O2 Output 2 24 V/500 mA

8 O4 Output 4 24 V/500 mA

9 O6 Output 6 24 V/500 mA

10 O8 Output 8 24 V/500 mA

11 O10 Output 10 24 V/500 mA

12 O12 Output 12 24 V/500 mA

13 0V Reference

potential for

24 V

external

14 I1 Input 1 24 V

15 I3 Input 3 24 V

16 I5 Input 5 24 V

17 I7 Input 7 24 V

18 I9 Input 9 24 V

19 O1 Output 1 24 V/500 mA

20 O3 Output 3 24 V/500 mA

21 O5 Output 5 24 V/500 mA

22 O7 Output 7 24 V/500 mA

23 O9 Output 9 24 V/500 mA

24 O11 Output 11 24 V/500 mA

25 O13 Output 13 24 V/500 mA

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4 Product description

Jumper

The jumper on the circuit board makes it

possible to select between an internal and

external power supply for the outputs.

Fig. 4: IM24V, side view, jumper assignment for

internal/external power supply

1) Factory setting

The internal power supply is used if “Internal”

is selected. The total current for the outputs

may not exceed max. 1 A.

The external power supply, which must be

connected at the X1S1 or XDD1 interface, is

used if “External” is selected. The total

current for the outputs may not exceed max.

3 A (protected via a fuse).

Fuse

The maximum permissible current is limited to

3.15 A via the UL fuse if an external power

supply is used.

Fig. 5: Fuse

ATTENTION

The voltage circuits on the terminal are

safely isolated from the mains circuits (safe

isolation in accordance with EN50178).

The requirements for safe isolation of

electric circuits must be observed if using

the connection options on this terminal.

Extern

Intern

24V extern

GND

External

Internal

Table 3

Microfuse type Supplier

TR 5, no. 372; 3.15 A

delayed;

spacing 5.08 mm,

pin length 4.3 mm

Wickmann

MSTU 250, 3.15 A delayed;

spacing 5.08 mm,

pin length 4.3 mm

Schurter

GND

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5 Transport and storage

For storing and transporting the product

always observe the ambient conditions

specified in the technical data (see

“Technical data” on page 27).

6 Assembly

When installing the product always observe

the ambient conditions specified in the

technical data (see “Technical data” on

page 27).

Required tools

• Screwdriver for spring-type terminal

Assembling the IM24V

1. Always switch off the power supply to the

relevant system component before

assembling the IM24V interface module.

2. Insert the IM24V interface module into

the appropriate slot on the system

component (B1 or B2) until it catches

(example in Fig. 6).

3. Tighten the front knurled bolts until the

front panel fits tightly.

CAUTION

Risk of injuries and damage

to property!

Assembly of the IM24V interface

module requires basic mechanical

and electrical knowledge.

yOnly qualified personnel are

authorized to assemble the

IM24V interface module (see

“Personnel qualifications” on

page 17).

yMeasures to prevent

electrostatic discharge (ESD

protection) must be

undertaken to protect the

module and system

components during all

assembly work.

CAUTION

Risk of injuries when

assembling under voltage!

If you do not switch off the power

supply before assembling the

IM24V interface module, you may

get injured or the device or system

components may be damaged.

yAlways switch off the power

supply to the relevant system

component before assembling

the IM24V interface module.

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7 Commissioning

Fig. 6: Example: Slots B1, B2 on the CS351 Compact System

7Commissioning

• Before commissioning, check that all plug-

in connections have the correct seat.

• Switch on the power supply for the system

components.

With the exception of the jumpers described

in section 4, there are no further setting

elements on the IM24V interface module.

8 Operation

Operation is not necessary while running.

1M24V

24 C5C4

X7E1

X3U1

X3U2 XDN1

X6C1

X3C1

XDV1

X3U4

X3U3

Reset

XDD1 X1S1

NOKOK FG

Rexroth

CS351

CAUTION

Risk of injuries and damage

to property!

Commissioning of the IM24V

interface module requires basic

mechanical and electrical

knowledge.

yOnly qualified personnel are

authorized to commission the

system (see “Personnel

qualifications” on page 17).

IM24V.book Seite 24 Donnerstag, 25. September 2008 1:13 13

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