Body Champ BRB3785 User manual
This product is intended for indoor, home use only and is not to be used in a commercial setting.
BRB3785 BRB2866
MAGNETIC RECUMBENT BIKE
The page is left blank intentionally
BRB3785 BRB2866 Page
1
PLEASE KEEP THESE INSTRUCTIONS FOR FUTURE USE & REFERENCE.
DO NOT DISCARD.
WARNING: SERIOUS INJURIES AND EVEN DEATH CAN OCCUR IF THE PROPER SAFETY PRECAUTIONS
ARE NOT FOLLOWED.
The diagram below highlights and reviews many of the important Safety and Warning labels also found on the unit.
Please ensure any user of the unit familiarizes themselves with these Safety and Warning guidelines before use.
BRB3785 BRB2866 Page
2
Before you undertake any exercise program, please be sure to
consult with your doctor.
Frequent strenuous exercise should be approved by your
doctor and proper use of your product is essential.
Excessive or incorrect training may result to health injuries.
Please read this manual carefully before commencing the
assembly of your product or starting to exercise.
• Please keep all children away from this item when in use.
Do not allow children to climb or play on this item when it
is not in use.
• Supervise teenagers while they use this unit.
• For your own safety, always ensure that there is at least
3 feet of free space in all directions around your product
while you are exercising.
• Regularly check to see that all nuts, bolts and ttings are
securely tightened. Periodically check all moving parts for
obvious signs of wear or damage.
• Any adjustment devices that could interfere with the user’s
movement on this unit should not be left projecting.
• Clean only with a damp cloth, do not use solvent
cleaners. Lubricate the moving parts of your unit every 30
days with a silicone-based grease or product.
If you are in any doubt, do not use your product; contact
CUSTOMER SUPPORT.
• Before use, always ensure that your product is positioned
on a solid, hard-at surface.
• Do not place on carpet. If necessary, use a rubber mat
underneath to reduce the possibility of slipping.
• Always wear appropriate clothing and footwear such as
training shoes when exercising. Do not wear loose clothing
that could become caught in moving parts during exercise.
• Do not use this unit if it is not functioning properly or if it is
not fully assembled.
• Do not use this unit for commercial purposes. This unit is
for home use only.
• Before use, you must read and understand all instructions
& warnings stated in this Owner’s Manual as well as post-
ed on the equipment.
• It is the facility owner’s responsibility to properly instruct
users on the proper operation of the equipment and to
warn them of the potential hazards.
• If at any time during exercise you feel faint, dizzy or
experience pain, stop and consult your physician.
Your product is intended for use in clean dry conditions. You
should avoid storage in excessively cold or damp places as
this may lead to corrosion and other related problems.
If you have any questions concerning the assembly of your
item or if any parts are missing, please DO NOT RETURN
THE ITEM TO THE STORE OR CONTACT THE
RETAILER.
Our dedicated customer service sta can help you with
any questions you may have regarding the assembly of this
unit and can also mail you replacement parts.
Customer Support is open 9:00 a.m. to 5:00 p.m. (Pacic
Time) Monday through Friday.
Please contact us by any of the following means :
Body Flex Sports, Inc.
21717 Ferrero Parkway, Walnut, CA 91789
Telephone: 1 (888) 266 - 6789
Fax: 1 (909) 598 - 6707
Email: info@bodyexsports.com
Body Flex Sports warrants your product for a period of
1 year for the frame and 90 days on all parts if the item is used
for the intended purpose, properly maintained and not used
commercially.
Any alterations or incorrect assembly of the product will void
this warranty.
Proof of purchase must be presented for any warranty
validation (no exceptions). This warranty applies to the original
purchaser only and is not transferable.
This warranty does not cover abuse or defects caused during
use, storage or assembly. During the warranty period, Body
Flex Sports reserves the right to:
1. provide replacement parts to the purchaser in an eort to
repair the item.
2. repair the product returned to our warehouse (at the
purchaser’s cost).
3. replace the product if neither of the two previously
mentioned actions eect repair. This warranty does not
cover normal wear and tear on upholstery.
- Ruler with both Metric and English measurements
- 2 x Adjustable Wrenches
- 1 x Philips (”Crosshead”) Screw Driver
Your product is suitable for users weighing :
250 pounds or less
General Information
Safety Storage and Use
Questions
Customer Support
Warranty
Assembling Tools
Weight Limit
BRB3785 BRB2866 Page
3
Before Assembly
1. Take a few minutes to familiarize yourself with the parts and hardware included with your product.
2. Assembly may require two people.
3. Check the frame for any damage and check any wiring (if present) for rips or tears. If you detect damage, rips, or
tears, please contact our Customer Support Team before beginning any assembly.
4. Make sure all the hardware needed is included.
5. It is very important to follow the assembly instructions correctly and to make sure all parts are attached correctly and
rmly tightened when the assembly process is complete.
6. Parts that are not tightened correctly will seem loose and can cause irritating noises and will cause damage to the
equipment.
1. It is only necessary to tighten the bolts and nuts to “nger tight” during the assembly process. This will make it
easier to complete certain steps by allowing more tolerance for all the parts to t properly.
2. Do not tighten all the nuts onto the bolts securely until after you have completed assembly of your product.
3. Use wrenches, pliers, or ratchet and sockets to tighten the bolts and nuts.
4. The Nylon Nut should thread onto the Hex Bolt until the end of the Hex Bolt has passed through the Nylon insert
inside the Nut. Please follow this guideline everytime you see this Nylon Nut icon throughout the assembly steps.
Nylon Lock Safety Nuts
Tools Required For Assembly
WARNING
PLEASE NOTE : Many of the parts and hardwares listed on the parts list are already pre-assembled or
installed on the unit.
Tool Description/Purpose
Ruler (with both Metric and English measurements)
QTY: 1
Use to measure the length or size of hardware including
bolts to ensure you are using the correct part.
Adjustable or at wrenches
QTY: 2
Use to securely install parts including nuts and bolts.
BRB3785 BRB2866 Page 4
Part Listing
The following parts list describes all of the parts illustrated on the exploded diagram on the following page.
PLEASE NOTE : most of these parts are already pre-assembled on your unit.
# Description
01 Main Frame
02 Center Post
03 Cushion Frame
04 Front Handle ar
05 Rear Hndle Bar
06 Front Stabilizer
07 Rear Stabilizer
08 Adjustable Bar
09 Hand Pulse Wire 4
10 Monitor Wire 1
11 Monitor Wire 2
12 Carriage Bolt (M8x60 mm)
13 Bolt (M8x40 mm)
14 Bolt (M8x15 mm)
15 Bolt (M8x65 mm)
16 Bolt (M5x10 mm)
17 Bolt (M6x20 mm)
18 Bolt (M4x10 mm)
19 Tension Controller Wire
20 Monitor
21 Seat Cushion
22 Backrest Cushion
24 Adjustable Bar Connection Tube
25 Tension Controller
26 Hand Pulse Wire 3
27 Arc Washer (M8)
28 Right Pedal
29 Hand Pulse Wire 2
30 Cap Nut (M8)
31 Left Pedal
# Description
32 Nylon Nut (M8)
33 Bumper
34 Crank
35 Hand Pulse Wire 1
36 Washer (M6)
37 Bolt (M5x12 mm)
38 L Bracket
39 Rectangular Sleeve (40x80 mm)
40 Rectangular End Cap (23.5x53.5 mm)
41 Rectangular End Cap (30x60 mm)
42 Brake
43 Round End Cap (25 mm)
44 Rectangular End Cap (30x60 mm)
45 Screw (ST4.2x12 mm)
46A
47 Screw (ST4.2x8 mm)
48 Wire Cap
49 Foam Grip for Rear Handle Bar
50 Foam Grip for Front Handle Bar
51 End Cap for Rear Stabilizer
52 End Cap for Front Stabilizer
53 Handle Pulse
55 Arc Washer (M5)
56 Round End Cap
57 Small Shroud
58 Left Shroud
59 Right Shroud
60 Crank Cap
61 Tool 1
62 Tool 2
14A Bolt (M8x15 mm) Screw (ST4.2x20 mm)
BRB3785 BRB2866 Page
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Exploded View
The following diagram is provided to help you familiarize yourself with the parts and hardware that will be used during the
assembly process.
: : Not all of the parts and hardware you see here will be used while you are assembling the machine
because some of these items are already pre-installed. Please use this page only as a reference guide for parts and
hardware.
PLEASE NOTE
BRB3785 BRB2866 Page
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#15 Bolt (M8x65mm)
[2 pcs]
#17 Bolt (M6x20mm)
[2 pcs pre-assembled]
#18 Bolt (M4x10mm)
[1 pc]
#16 Bolt (M5x10mm)
[4 pcs pre-assembled]
#12 Carriage Bolt (M8x60mm)
[4 pcs]
#13 Bolt (M8x40mm)
[2 pcs]
#14 Bolt (M8x15mm)
[4 pcs pre-assembled]
#27 Arc Washer (M8)
[12 pcs, 4 pcs pre-assembled]
#30 Cap Nut (M8)
[4 pcs]
#32 Nylon Nut (M8)
[2 pcs]
#33 Bumper
[1 pc]
#61 Tool
[1 pc]
#62 Tool
[1 pc]
#36 Washer (M6)
[2 pcs pre-assembled]
Hardware and Tool List
Bolts
Washers
Nuts
Tools & Others
#14A Bolt (M8x15mm)
[8 pcs]
The following hardware is used to assemble your unit. Please take a moment to familiarize yourself with these items.
PLEASE NOTE : Most of these parts are already pre-assembled on your unit. Do not be alarmed if you see parts on this
page that are not included in your hardware packet.
BRB3785 BRB2866 Page 7
Assembly STEP 1
NOTE BEFORE STARTING THE ASSEMBLY PROCESS :
To avoid misalignment due to over-tightening, please do not use a
wrench and use only hand-tightening for now to ensure
easy assembly.
Wrench-tightening should be performed after all parts are assembled
to ensure all nuts, bolts, and parts are tightly secured before use.
FRONT STABILIZER ASSEMBLY
Attach the Front Stabilizer (#06) to the Main Frame (#01) using two
Carriage Bolts (#12) through two Arc Washers (#27) secured by two
Cap Nuts (#30).
REAR STABILIZER ASSEMBLY
Attach the Rear Stabilizer (#07) to the Main Frame (#01) using two
Carriage Bolts (#12) through two Arc Washers (#27) secured by two
Cap Nuts (#30).
Hardware Required
Spinning End Caps
Height Adjustable
End Caps
#12 Carriage Bolt (M8x60mm)
[4 pcs]
#27 Arc Washer (M8)
[4 pcs]
#30 Cap Nut (M8)
[4 pcs]
BRB3785 BRB2866 Page
8
Assembly STEP 2
TENSION CONTROLLER CABLE & CENTER POST ASSEMBLY
Remove these pre-assembled parts from the Main Frame (#01) and
set them aside nearby: four Bolts (#14) and four Arc Washers (#27).
With the help of an assistant, connect the wire of Tension Controller
(#25) to Tension Controller Wire (#19) as shown in exploded diagram
A. Connect Monitor Wire 1 (#10) to Monitor Wire 2 (#11) as shown
in exploded diagram B. Connect Hand Pulse Wire 1 (#35) to the
Hand Pulse Wire 2 (#29) as shown in exploded diagram C.
Then, being careful to avoid pinching wires by tucking the connected
wires into the hollow tubing, slide Center Post (#02) onto the
protruding tube of Main Frame (#01). Secure using the four Bolts
(#14) and four Arc Washers (#27) that were set aside nearby.
PEDAL ASSEMBLY
Attach the Pedal Belt (L) to the Left Pedal (#31) and Pedal Belt (R)
to the Right Pedal (#28) as shown in the exploded diagram D.
Screw on the Right Pedal (#28) to the Right Crank (#34) by turning
the Right Pedal (#28) CLOCKWISE.
Repeat on the other side using Left Pedal (#31) and turning the left
pedal COUNTER-CLOCKWISE.
Hardware Required
A B C
D
#14 Bolt (M8x15mm)
[4 pcs]
#27 Arc Washer (M8)
[4 pcs]
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