Bennett 3000 Series User manual

PARTS

Manu

3700 Commercial, 3800 Retail, Remote

and Self-Contained Dispensers

153871 Rev A 06.19.2023

Installation Manual

3000 Series Installation Manual

Only certified technicians should perform service on this equipment

READ THIS MANUAL

This manual contains important information for the safe installation of this equipment. Read and

understand this manual before applying power. All service personnel should read this manual prior to

performing service activities. The material included in this installation manual is accurate at the date of

publication. Failure to follow these instructions can cause bodily injury, damage to the equipment, or

death.

NOTICE: Before signing off on a shipment open each package and visually inspect. Inspect shipped

materials for damage or missing equipment. Bennett Pump Company is not liable for the

hazards of transportation. Please address damage claims directly to the delivery company.

NOTICE: This device complies with part 15 of the FCC rules. Operation is subject to the following two

conditions: (1) This device may not cause harmful interface, and (2) this device must accept

interference received, including interference that may cause undesired operation.

NOTICE: Not all equipment covered in this manual is listed by Underwriters Laboratories.

REV LEVEL

DATE

DESCRIPTION

Table of Contents 
Series Installation Manual i 
TABLE OF CONTENTS 
1Introduction 1 
1 Hazardous Locations.............................................1 
2 Codes and Standards ............................................1 
3 Useful Links...........................................................1 
4 Recommended Tools, Equipment, and Materials.2 
5 Related Documents...............................................3 
2Features 4 
1 3K Big Fueler .........................................................4 
2 3K Fueler...............................................................4 
3Specifications 5 
1 Dimensions ...........................................................5 
2 Environmental.......................................................5 
3 Power....................................................................5 
4 Pump Motor Control Requirements .....................5 
5 Components..........................................................6 
6 Layout ...................................................................8 
4Receive, Lift & Transport the 
Dispenser 10 
1 Inspection Checklist ............................................10 
2 Lifting and Transporting......................................10 
5Site Preparation 12 
1 Underground and Aboveground Storage Tanks..12 
2 Plumbing Requirements......................................14 
3Shear Valve Installation...................................... 17 
4 Suction Pump Check Valve Installation .............. 17 
5 Wiring Requirements ......................................... 18 
6Installing the Dispenser 20 
1 Setting and Plumbing ......................................... 20 
2 Wire Routing ...................................................... 22 
3 AC Power Connection......................................... 23 
4 Communication Wiring....................................... 24 
5 Connecting to Submerged Pump Control Relays 31 
6 Installing the Wire Separator.............................. 34 
7 Installing the Battery (DC Power) ....................... 34 
7Activate The Dispenser 35 
1 Power The Dispenser.......................................... 35 
2 Purge Air From The Hydraulic Lines.................... 35 
8Final Installation Checklist 38 
9Appendix A 39 
1 Abbreviations and Acronyms.............................. 39 
Appendix B 40 
1 Model Number and DIN ..................................... 40 
Appendix C 42 
1 Wiring Diagrams................................................. 42 
2 Footprint Drawings............................................. 43 
 

Safety Instructions

3000 Series Installation Manual ii

SAFETY INSTRUCTIONS

Read and understand the safety labels on the equipment along with all dangers, warnings, and caution

information in this manual.

Red and White DANGER: If you do not follow the instructions, severe injury or death will occur.

Orange and Black WARNING: If you do not follow the instructions, severe injury or death can

occur.

Yellow and Black CAUTION: If you do not follow the instructions, damage can occur to the

dispenser.

Blue and White IMPORTANT means: Helpful tips and other recommendations on equipment

installation, usage, and maintenance should be observed.

DANGER: IMPACT SAFETY VALVES ARE TO BE INSTALLED WITH THE SHEAR SECTION IN LINE

WITH THE SURFACE OF THE ISLAND, WITHIN + ¾” DEPENDING ON THE VALVE TO

BE USED. A LONGER OR SHORTER INLET NIPPLE MAY BE REQUIRED.

DANGER: FAILURE TO INSTALL THE SAFETY VALVES IN ACCORDANCE WITH THE

MANUFACTURER’S INSTRUCTIONS WILL RESULT IN DAMAGE TO PROPERTY,

INJURY OR DEATH.

DANGER: INSTALLATION MUST COMPLY WITH THE NATIONAL FIRE PROTECTION AGENCY

NFPA 70: NATIONAL ELECTRICAL CODE (NEC), NFPA 30A: CODE FOR MOTOR FUEL

DISPENSING FACILITIES AND REPAIR GARAGES, NFPA 30: FLAMMABLE AND

COMBUSTIBLE LIQUIDS CODE, INTERNATIONAL FIRE CODE (IFC), AND ALL

NATIONAL, STATE, AND LOCAL CODES.

DANGER: FIRE, EXPLOSION, INJURY OR DEATH WILL OCCUR IF FUEL VAPORS ARE PRESENT

IN THE ELECTRICAL ENCLOSURE. MAKE SURE THERE ARE NO VAPORS PRESENT

BEFORE STARTING THIS PROCEDURE.

DANGER: USE PROPER LIFTING EQUIPMENT RATED TO MORE THAN 2000 POUNDS. STAND

CLEAR DURING LIFTING AND LOWERING OF DISPENSER.

DANGER: PLACE A PROTECTIVE PHYSICAL BARRIER AROUND THE INSTALLATION ACTIVITY

AREA PRIOR TO BEGINNING.

DANGER: GASOLINE AND FUEL ETHANOL IS FLAMMABLE. NO SMOKING OR OPEN FLAME.

DANGER: FUEL (INCLUDING ETHANOL) IS POISONOUS AND SHOULD NOT BE INGESTED.

DANGER: DISCONNECT ALL POWER TO THIS EQUIPMENT AND ASSOCIATED SUBMERGED

PUMP(S) DURING INSTALLATION, SERVICE, OR ANY MAINTENANCE (I.E.,

CHANGING FILTERS)

Safety Instructions

3000 Series Installation Manual iii

WARNING: All covers must be returned to their designated locations, or the dispenser will

be unsafe to operate, and the warranty will be voided.

WARNING: Do not cross-phase dispensers which are activating the same submersible pump.

Cross-phasing magnifies the voltage on the submersible pump relay, will damage

the relay, and potentially the submersible pump.

WARNING: Failure to properly ground the equipment can cause injury or damage to the

equipment and will void the Bennett Limited Warranty.

WARNING: Do not use conduit as a ground. Do not use wire nuts on ground wires. Use only

compression connectors on ground wires.

WARNING: Submersible pump relay wires may be “hot” in the dispenser when the signal wire

is energized from another dispenser. Switch OFF the breakers to all dispensers

sharing pump relays when performing maintenance

WARNING: Failure to anchor the dispenser to the island will void the warranty and may cause

injury to personnel, damage to equipment, or death.

WARNING: The electrical terminal sequence does not necessarily correspond to the sequence

of the hydraulic product lines in the hydraulics cabinet.

WARNING: To prevent electric shock and static discharge onto the sensitive electrical

components, frequently ground yourself and use static grounding straps when

possible.

WARNING: The impact safety valve (also called the shear valve, fire valve, or emergency

valve) must be closed when performing servicing, installation, or maintenance on

this equipment.

CAUTION: Lift straps must be equal length and parallel to each other to prevent damage to

the cabinet towers (see Figure 1).

CAUTION: Transport the dispenser on the shipping pallet as close as possible to the final

destination.

CAUTION: Do not splice or “daisy chain” communication data wires. Damage to the control

console may result.

CAUTION: Use only UL listed threaded rigid metal conduit and UL listed sealing fittings with

conductor seals.

CAUTION: Do not run AC power wires or non-pump related wires, such as price signs or

intercoms, in the same conduit as data communication wiring. Refer to the Field

Wiring and Communication Diagram Current Loop, Generic Current Loop, and RS-

485 for additional information.

Safety Instructions

3000 Series Installation Manual iv

CAUTION: Data wires (two 18-gauge per fueling position) are dedicated to a particular

fueling position. To prevent damage to the electronic circuit boards, do not mix

the data wires, or connect them to any other data wires.

CAUTION: Dispenser must be installed with a suitable power operated pump incorporating

a provision for expansion relief, which will relieve at pressures not to exceed 50psi

(345MPa). Do not use line check valve between dispenser and operated pump

unless provided with relief valve.

CAUTION: Use a separate circuit breaker for each pump motor. Do not run the pump motor

on the same circuit breaker as any other power circuit for the dispenser.

CAUTION: Do not drill holes in the fuel dispensers to mount additional signage. Holes can

introduce water, cause failure of the electronic equipment, and will void the

warranty.

IMPORTANT: Alternative fuels, such as E25, E85, and other ethanol blends, may require special

piping materials or components. Consult with the piping manufacturer to

determine that the piping material, fittings, and connectors are compatible with

alcohol-blended fuel.

IMPORTANT: All installations of Bennett products and accessories (i.e., nozzles, hoses, and

breakaways) must be performed by a trained and licensed technician accordance

to all codes, standards, and regulations.

IMPORTANT: Verify the correct position of the product supply pipes and inlets before mounting

and anchoring the dispenser to the island. Exact inlet locations can be found on

the footprint diagrams in the Appendix of this manual.

Introduction

3000 Series Installation Manual Back to TOC 1

1INTRODUCTION

•Only certified technicians are authorized to service Bennett products and accessories.

•Incorrect installation will result in degraded performance and will void the limited warranty.

•The fuel dispenser is a component in a larger fuel delivery system. For installation instructions

on other parts of the system such as fuel storage components, shear valves, hoses, and

breakaways; refer to the original equipment manufacturer’s documentation. Read all equipment

manufacturer’s installation instructions. Bennett pump is not responsible for potential problems

involving equipment supplied by other manufacturers.

•Bennett Pump Company products are designed to meet or exceed the standards of

Underwriters Laboratories, Inc., Federal Communication commission, and National Institute of

Standards and Technology. Compliance with these standards protects the operator and the

consumer from personal injury.

•Bennett Pump Company will not assume responsibility or liability for any consequential injury or

damage caused by the unauthorized alteration of its products.

1.1 HAZARDOUS LOCATIONS

Classified areas are hazardous locations. In the United States, the dispenser must be installed in a

classified area. Refer to NFPA 30, Flammable and Combustible Liquids Code and NFPA 70, National

Electric Code, which can be found online at https://www.nfpa.org/.

1.2 CODES AND STANDARDS

•API 2003 –Protection Against Ignitions Arising Out of Stray, Lightning, and Stray Currents

•NFPA 30 –Flammable and Combustible Liquids Code

•NFPA 30A –Code for Motor Fuel Dispensing Facilities and Repair Garages

•NFPA 70 –National Electric Code®

•ASME B31.3 –Process Piping

•International Fire Code –2000 Edition

1.3 USEFUL LINKS

•American Petroleum Institute (API): http://www.api.org

•American Society of Testing and Materials (ASTM): http://www.astm.org

•EPA: Underground Storage Tanks: http://www.epa.gov/oust

•Fiberglass Tank and Pipe Institute (FTPI): http://www.fiberglasstankandpipe.com

•The Association for Materials Protection and Performance : https://www.ampp.org/home

•National Fire Protection Association (NFPA): http://www.nfpa.org

Introduction

3000 Series Installation Manual Back to TOC 2

•National Conference on Weights & Measures: http://www.ncwm.net

•Petroleum Equipment Institute (PEI): http://www.pei.org

oRecommended Practices for Installation of Underground Liquid Storage Systems, from the

Petroleum Equipment Institute: https://www.pei.org/rp100

•Steel Tank Institute (STI): http://www.steeltank.com

•Underwriters Laboratories (UL): http://www.ul.com

1.4 RECOMMENDED TOOLS, EQUIPMENT, AND MATERIALS

•Anchor bolts: Four (4) bolts with a minimum diameter of ½”

•Fittings for electrical and plumbing Inlets

•Ground joint union

•Inlet Pipes 1-1/2”, Threaded for Inlet Manifold (NPT Thread)

•Lift straps, and a lifting device rated to lift 2000 pounds

•Multimeter

•Physical barriers to secure the work area.

•Pipe Joint Sealing Compound - UL Classified

•Potting compound –NFPA 70 approved

•Rigid metal conduit

•Schedule 40 steel inlet pipe

•Static Grounding Strap

Introduction

3000 Series Installation Manual Back to TOC 3

1.5 RELATED DOCUMENTS

Part Number

Title

Additional 3000 Series Manuals

153872

3000 Series Operators Manual

137024

3000 Series Parts Manual

Payment Systems

132544

132544-Simply Secure Payment - RS485 & CAT Protocol Programming, Service &

Parts Manual

147828

147828-Simply Secure Payment - Conexxus Protocol Programming, Service & Parts

Manual

Accessories

105022

515 Installation & Service Manual

141938

515XP Installation & Service Manual

139127

Bennett 3K 719 Configuration Visual Aid

Features

3000 Series Installation Manual Back to TOC 4

2FEATURES

2.1 3K BIG FUELER

PRODUCTS

Up to 2 Products

HOSES

Up to 2 Hoses Per Side

UNIT TYPE

Straight Grade Only

HYDRAULICS

Remote or Suction

INLET

2” (5 cm) dia NPT

OUTLET

1-1/4” (4.4 cm) dia NPT

PROTOCOL

Bennett Current Loop, Generic Current Loop, RS485, Pulse Output

FLOW RATE*

60 gpm / 230 lpm (Remote)

40 gpm / 150 lpm (Suction)

*3K Big Fueler Remote and Suction flow rates are approximate and represent one hose active with Master and

Satellite in simultaneous flow with a 1-1/2” valve.

2.2 3K FUELER

PRODUCTS

Up to 2 Products

HOSES

Up to 2 Hoses Per Side

UNIT TYPE

Straight Grade Only

HYDRAULICS

Remote or Suction

INLET

1-1/2” (3.8 cm) dia NPT

OUTLET

1” (2.54 cm) dia NPT

PROTOCOL

Bennett Current Loop, Generic Current Loop, RS485, Pulse Output

STANDARD FLOW RATE*

Remote: 23 gpm (87 lpm)

Suction: 18 gpm (68 lpm)

HEAVY DUTY FLOW RATE*

Suction: 24 gpm (91 lpm)

*Flow rates are approximate under ideal test conditions without accounting for system restrictions such as hanging

hardware. Actual flow rates will vary depending on conditions of installation.

Other manuals for 3000 Series

Table of contents

Other Bennett Dispenser manuals

Bennett

Bennett Pacific Series User manual

Bennett

Bennett Pacific eNVy 1000 Series User manual

Bennett

Bennett 4000 Series User manual

Bennett

Bennett 3700 Series User manual

Bennett

Bennett 3000 Series User manual

Bennett

Bennett Horizon 2422FS-1 Series User manual

Bennett

Bennett LNG Series User manual

Bennett

Bennett 3000 Series User manual

Bennett

Bennett BlueFueler Series User manual

Bennett

Bennett 3000 Series User manual

Bennett

Bennett Horizon 2200 Series User manual

Bennett

Bennett CNG Spec. 100 Series User manual

Bennett

Bennett 3000 Series User manual

Bennett

Bennett 3000 Series Administrator Guide

Bennett

Bennett CNG Series User manual

Bennett

Bennett 3000 Series User manual

Bennett

Bennett CNG Series User manual

Bennett

Bennett Horizon 2 Series User manual

Bennett

Bennett 2k Series User manual

Bennett

Bennett Natural Gas Series User manual

Bennett

Bennett 3000 Series User manual

Bennett

Bennett CNG Series User manual

Bennett

Bennett BlueFueler Series User manual

Popular Dispenser manuals by other brands

Silver King

Silver King Majestic SK12MAJ Technical manual and replacement parts list

Franke

Franke F3Dn Twin Service manual

STIEBEL ELTRON

STIEBEL ELTRON UltraHot Plus Operation and installation instructions

DAN DRYER

DAN DRYER 282 installation guide

Essity

Essity Tork 473208 manual

CBS

CBS SD300BU-88 COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST

Sealey

Sealey MK77 manual

Fluid Management

Fluid Management Accutinter 1600 End user guide

Franke

Franke DVS SD99-010 Installation and operating instructions

Graco

Graco Dispensit 1053-10C operation & maintenance

ITALTINTO

ITALTINTO i50 user manual

Coca-Cola

Coca-Cola FREESTYLE 9000 user guide

Graco

Graco ProMix 2KE Operation

TECHCON SYSTEMS

TECHCON SYSTEMS TS1251 user manual

Wayne

Wayne GLOBAL VISTA CNG instruction manual

clarsen

clarsen H133 Instructions for use

PicoBrew

PicoBrew Zymatic user manual

BOWMAN

BOWMAN BP-007 manual