Beckhoff C9900-P209 User manual

Operating instructions for

C9900-P209 power supply unit

Version: 1.1

Date: 2006-01-26

Table of contents

General Notes 2

Notes on the documentation 2

Liability Conditions 2

Description of safety symbols 2

Basic safety measures 3

Operator's obligation to exercise diligence 3

Product Description 4

Appropriate Use 4

Electrical data 4

Configuration and installation 4

Connecting the power supply unit 5

Connection with the motherboard 5

Pin assignment of the pin strips 5

Connection with the Industrial PC 6

Preparing the cable harness 6

External wiring 7

Power supply of the Industrial PC 7

On/Off switch 7

Wiring 7

Installation of the supply cables 8

Connector installation 8

Cable cross-sections 8

UPS software components 9

Installation on the PC 9

Software configuration 9

Help files 9

Servicing 9

Shutting down 9

Disposal 9

Troubleshooting 10

Service and Support 10

Beckhoff Service 10

Beckhoff Support 10

Company headquarters 10

Assembly dimensions 11

Wiring diagram 12

Appendix 13

Technical data 13

Approvals 13

FCC: Federal Communications Commission 13

Radio Frequency Interference Statement 13

FCC: Canadian Notice 13

C9900-P209 1

General Notes

Notes on the documentation

This description is only intended for the use of trained specialists in control

and automation engineering who are familiar with the applicable national

standards. It is essential that the following notes and explanations are

followed when installing and commissioning these components.

Liability Conditions

The responsible staff must ensure that the application or use of the

products described satisfy all the requirements for safety, including all the

relevant laws, regulations, guidelines and standards.

The documentation has been prepared with care. The products described

are, however, constantly under development. For this reason, the

documentation may not always be have been fully checked for consistency

with the performance data, standards or other characteristics described.

None of the statements in this manual represent a guarantee for as set out

in § 443 of the German Civil Code or a statement about the assumed use

according to the contract as set out in § 434 para. 1 clause 1 no. 1 of the

German Civil Code. In the event that it contains technical or editorial errors,

we retain the right to make alterations at any time and without warning. No

claims for the modification of products that have already been supplied

may be made on the basis of the data, diagrams and descriptions in this

documentation.

party use of this publication, whether in whole or in part, without the written

permission of Beckhoff Automation GmbH, is forbidden.

Description of safety symbols

The following safety symbols are used in this operating manual. They are

intended to alert the reader to the associated safety instructions.

Danger

This symbol is intended to highlight risks for the life or health of personnel.

Warning

This symbol is intended to highlight risks for equipment, materials or the

environment.

Note

This symbol indicates information that contributes to better understanding.

2C9900-P209

Basic safety measures

Note

The power supply unit must only be used in conjunction with

Beckhoff Industrial PCs!

Warning

Switch off the power supply of the system during installation!

During assembly, removal and electrical wiring of the power supply unit,

the power supply of the system must be switched off in order to prevent

damage on the power supply unit and the Industrial PC.

Items of equipment that have been switched off must be secured against

being switched on again.

Danger

Do not open the power supply unit while voltage is applied!

The supply voltage must be switched off before the power supply unit

housing is opened.

Operator's obligation to exercise diligence

Warning

Only appropriately trained staff may install the power supply unit!

The operator must ensure that only appropriately trained electricians deal

with installation and wiring of the power supply unit.

C9900-P209 3

Product Description

Appropriate Use

The C9900-P209 power supply unit provides the power supply for Beckhoff

Industrial PCs. An uninterruptible power supply (UPS) can be arranged in

conjunction with a C9900-U330 battery pack.

Danger

Risk of explosion if other battery packs are used!

Electrical data

Input voltage: 22-30V DC/ 15A

Power output: 250W (max.)

Output voltages: + 5V 14A

+ 12V 12A

+ 3.3V 12A

- 5V 0.3A

- 12V 0.5A

+ 5VSB 1.5A

Configuration and installation

C9900-P209 power supply

unit

The power supply unit is installed at the prescribed position in the Industrial

PC.

The supply connections for the power supply unit are located next to the

fan (1). The electrical connections for the motherboard are on the opposite

side (2).

4C9900-P209

Product Description

Connecting the power supply unit

Connection with the motherboard

Pin strips

on the output side

Connection Function

1 ATX interface

2 5V/12V supply

3 POWER ON

4 COM interface

Connection with the

motherboard

The power supply unit is connected

with the motherboard according to

the installation instructions of the

board.

5 12V supply

Pin assignment of the pin strips

Pin Function Pin Function

1 3.3V 11 3.3V

2 3.3V 12 - 12V

3 GND 13 GND

4 + 5V 14 PS ON

5 GND 15 GND

6 + 5V 16 GND

7 GND 17 GND

8 PWR OK 18 - 5V

9 5VSTB 19 + 5V

10 12V 20 + 5V

ATX DC output

Pin Function Pin Function

1 + 12V 5 + 12V

2 GND 6 GND

3 GND 7 GND

4 + 5V 8 + 5V

5V/ 12V supply for drives

Pin Function

1 POWER-ON

2 POWER-ON

POWER ON

Pin Function

3 TXD

5 RXD

9 GND

COM interface

(RS 232)

Pin Function Pin Function

1 GND 3 + 12V

2 GND 4 + 12V

ATX 12V DC-Output

12 3

C9900-P209 5

Product Description

Connection with the Industrial PC

The 7-pin pin strip (1) with CAGE CLAMP connection shown on the

photograph is mounted on the power supply unit for connecting the unit

with the respective power supply connection sockets and the illuminated

toggle switch within the PC.

Connection Function

1 DC input

2 optional

Pin strips at the power

supply unit

Pin Function

1 Battery -

2 Battery +

3 PE

4 GND

5 Input +24V

6 Power-Status

Pin assignment of the pin

strip

7 PC_ON

Preparing the cable harness

A cable harness is used for connecting the power supply unit with the

connection sockets in the Industrial PC. Due to different cable lengths, the

harness is produced individually for each type of computer.

The wiring diagram section shows the connection between the 7-pin power

supply unit connector and the 3-pin and 5-pin pin strip at the PC case:

Cable harness wiring

diagram

Warning

Insert fuse!

The power supply for the illuminated toggle switch must be protected with a

fuse! To this end, a "flying" fuse (6.3A/ medium time-lag) is inserted in the

line.

Note cable cross sections The cable cross sections are 0.75 mm2/ AWG18 for connecting the

illuminated toggle switch and 2.5 mm2/ AWG14 (screened) for connecting

the power supply.

7 6 5 4 1

6C9900-P209

Product Description

External wiring

The external wiring consists of the connection of the power supply and the

battery pack with the Industrial PC and the connection with an illuminated

toggle switch in the control cabinet enclosure for switching the PC on and

off.

Power supply of the Industrial PC

The 5-pin pin strip with CAGE CLAMP connection and mounting flanges

shown on the photograph is mounted on the PC case for connecting the

power supply and the battery pack.

Pin Function

1 Power supply +24 V

2 Power supply GND

3 Protective conductor

4 Battery pack +24 V

5 Battery pack GND

Pin assignment for

connecting power supply

and battery pack

On/Off switch

The Industrial PC is switched on and off with an illuminated toggle switch.

To this end, a 3-pin pin strip with CAGE CLAMP connection and mounting

flanges is installed at the PC case.

Pin assignment for

connecting the on/off switch

Pin Function

1 Power-Status

2 PC_ON

3 + 24 V

Wiring

Wiring according to the wiring diagram:

Wiring diagram for external

components

C9900-P209 7

Product Description

Installation of the supply cables

Wiring according to the

wiring diagram

Install the cables for the power supply of the Industrial PC, the connection

of the battery pack and the connection of the illuminated toggle switch

according to the wiring diagram using the connector assembly material

provided.

Connector assembly is described using the example of the 5-pole female

plug connector:

Materials for assembly of

the connector

Female plug connector, 5-pole

Strain relief housing

Connector installation

Fitting the connector to the

cable

The plug is fitted to the cable as follows:

1. Remove the insulation from the cable ends (8 - 9 mm).

2. Push the cable into the holders, applying slight pressure according

to the pin assignment label and the wiring diagram.

3. Push the lower part (part A) of the strain relief housing onto the top

of the female plug connector until it snaps into place.

4. Relieve the strain on the supply cable by fixing it in place with the

cable clamp (part C) and fixing screws (part D) (see photograph

below).

Applying the strain relief

Fix the upper part (part B) of the strain relief housing by snapping it onto

the lower part.

Cable cross-sections

Avoid voltage drop Use cables with a cross-section of 2.5 mm2 (AWG 14) for the supply lines

to the Industrial PC. The distance between power supply and PC should

not exceed 10 m in order to avoid excessive voltage drop in the cable.

8C9900-P209

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