Beckhoff C9900-P208 User manual

Installation and Operating instructions for

C9900-P208/ -P209

Power Supply Unit

Version: 1.3

Date: 2008-09-12

Table of contents

General Notes 2

Notes on the Documentation 2

Liability Conditions 2

Description of safety symbols 2

Basic safety measures 3

Operator's obligation to exercise diligence 3

Product Description 4

Appropriate Use 4

Beckhoff power supply technology 4

Electrical data 5

Installation Instructions 6

Configuration and installation 6

Connection with the motherboard 7

Pin assignment of the pin strips 7

Connection with the Industrial PC 8

Preparing the cable harness 8

External wiring 9

Cable Cross Sections 9

Power supply of the Industrial PC 9

Configuration for shutting down the PC 10

PC_ON and Power Status functions 10

UPS output, C9900-P209 only 10

UPS output function 10

Installation of the supply cables 11

Connector installation 11

Operating Instructions 12

UPS Software Components (only C9900-P209) 12

Installation on the PC 12

Help files 12

Servicing 12

Shutting down 12

Disposal 12

Troubleshooting 13

Beckhoff Support & Service 13

Beckhoff branches and partner companies 13

Beckhoff Headquarters 13

Beckhoff Support 13

Beckhoff Service 13

Assembly dimensions 14

Wiring diagram 15

Appendix 16

Technical data 16

Approvals 16

FCC: Federal Communications Commission Radio Frequency Interference

Statement 16

FCC: Canadian Notice 16

C9900-P208/ -P209 1

General Notes

Notes on the Documentation

This description is only intended for the use of trained specialists in control

and automation engineering who are familiar with the applicable national

standards. It is essential that the following notes and explanations are

followed when installing and commissioning these components.

Liability Conditions

The responsible staff must ensure that the application or use of the

products described satisfy all the requirements for safety, including all the

relevant laws, regulations, guidelines and standards.

The documentation has been prepared with care. The products described

are, however, constantly under development. For that reason the

documentation is not in every case checked for consistency with

performance data, standards or other characteristics. None of the

statements of this manual represents a guarantee (Garantie) in the

meaning of § 443 BGB of the German Civil Code or a statement about the

contractually expected fitness for a particular purpose in the meaning of

§ 434 par. 1 sentence 1 BGB. In the event that it contains technical or

editorial errors, we retain the right to make alterations at any time and

without warning. No claims for the modification of products that have

already been supplied may be made on the basis of the data, diagrams

and descriptions in this documentation.

this publication, whether in whole or in part, without the written permission

of Beckhoff Automation GmbH, is forbidden.

Description of safety symbols

The following safety symbols are used in this operating manual. They are

intended to alert the reader to the associated safety instructions.

Danger

This symbol is intended to highlight risks for the life or health of personnel.

Warning

This symbol is intended to highlight risks for equipment, materials or the

environment.

Note

This symbol indicates information that contributes to better understanding.

2C9900-P208/ -209

Basic safety measures

Note

The power supply unit must only be used in conjunction with

Beckhoff Industrial PCs!

Warning

Switch off the power supply of the system during installation!

During assembly, removal and electrical wiring of the power supply unit,

the power supply of the system must be switched off in order to prevent

damage on the power supply unit and the Industrial PC.

Items of equipment that have been switched off must be secured against

being switched on again.

Danger

Do not open the power supply unit while voltage is applied!

The supply voltage must be switched off before the power supply unit

housing is opened.

Operator's obligation to exercise diligence

Warning

Only appropriately trained staff may install the power supply unit!

The operator must ensure that only appropriately trained electricians deal

with installation and wiring of the power supply unit.

C9900-P208/ -P209 3

Product Description

Appropriate Use

The C9900-P208 and C9900-P209 power supply unit provide the power

supply for Beckhoff Industrial PCs.

The C9900-P209 power supply in conjunction with a C9900-U330 battery

pack allows the construction of an uninterruptible power supply (UPS).

Danger

Risk of explosion if other battery packs are used!

Beckhoff power supply technology

Schematic diagram of

power supply unit wirings

Innovative solution for

shutting down Industrial

PCs

Industrial PCs equipped with a UPS are in actual use frequently switched

off by simply turning off the supply voltage. In this case the PC shuts down

via the battery. However, over time this reduces the service life of the

battery.

The new Beckhoff power supply technology approach addresses this

problem and now offers the user the option of switching the PC off without

the need for using the battery, thereby reducing the load on the battery.

In addition to the main switch this innovative solution uses an ON/OFF

switch for the machine. Basically, the main switch remains switched on and

provides the power supply for the PC during shutdown.

Once the PC has shut down, the PC power supply unit issues a signal to

indicate that the process is complete and that the main voltage can be

switched off. This can be done manually via a signal lamp connection or

via a contactor. With this solution the main switch generally only has to be

switched off if the control cabinet has to be opened.

4C9900-P208/ -209

Product Description

The additional contacts for shutting down the PC are connected to a 3-pin

Wago connector that is simply installed in one of the PC slots.

In order to maintain a screen display for the Industrial PC in the event of a

power failure, the C9900-P209 power supply unit is equipped with a UPS

output for connecting a Control Panel. This enables a power failure to be

visualised and displayed to the user. Once the PC has shut down, the UPS

output is switched off in order to avoid total discharge of the battery.

For a detailed functional description please refer to section External wiring.

Electrical data

Input voltage: 22-30V DC/ 15A

Power output: 250W (max.)

Output voltages: + 5V 14A

+ 12V 12A

+ 3.3V 12A

- 5V 0.3A

- 12V 0.5A

+ 5VSB 1.5A

C9900-P208/ -P209 5

Installation Instructions

Configuration and installation

View of the power supply

unit

The power supply unit is installed at the prescribed position in the Industrial

PC.

The supply connections for the power supply unit are located next to the

fan (1). The electrical connections for the motherboard are on the opposite

side (2).

6C9900-P208/ -209

Installation Instructions

Connection with the motherboard

Pin strips

on the output side

Connection Function

1 ATX interface

2 5V/12V supply

3 POWER ON

4 COM interface

Connection with the

motherboard

The power supply unit is connected

with the motherboard according to

the installation instructions of the

board.

5 12V supply

Pin assignment of the pin strips

Pin Function Pin Function

1 3.3V 11 3.3V

2 3.3V 12 - 12V

3 GND 13 GND

4 + 5V 14 PS ON

5 GND 15 GND

6 + 5V 16 GND

7 GND 17 GND

8 PWR OK 18 - 5V

9 5VSTB 19 + 5V

10 12V 20 + 5V

ATX DC output

Pin Function Pin Function

1 + 12V 5 + 12V

2 GND 6 GND

3 GND 7 GND

4 + 5V 8 + 5V

5V/ 12V supply for drives

Pin Function

1 POWER-ON

2 POWER-ON

POWER ON

Pin Function

3 TXD

5 RXD

9 GND

COM interface

(RS 232)

Pin Function Pin Function

1 GND 3 + 12V

2 GND 4 + 12V

ATX 12V DC-Output

12 3

C9900-P208/ -P209 7

Installation Instructions

Connection with the Industrial PC

The power supply unit features an 8-pin contact strip for connecting the

power supply unit inside the Industrial PCs with the respective connection

sockets for power supply, switch and battery pack (C9900-P209 only).

In addition, the C9900-P209 power supply unit features a UPS output for

connecting a Control Panel.

Input 24V DC UPS-

output

Pin strips

Pin assignment for

connecting the switch, the

power supply and the

battery pack (optional)

Input 24V DC:

Pin Function

1 -

2 +

Battery Pack

(C9900-P209 only)

4 -

5 +

24 V DC Power Supply

6 Power-Status

7 PC_ON

1 2

7 6 5 4 3 2 1

Pin assignment for

connecting a control panel

(optional)

UPS-output

(C9900-P209 only):

Pin Function

1 UPS-

2 UPS+

UPS-output

Preparing the cable harness

A wiring harness is used for connecting the power supply unit with the

connection sockets in the Industrial PC. Due to different cable lengths, the

harness is produced individually for each type of computer.

The wiring diagram section shows the connection between the 7-pin power

supply unit connector and the 3-pin and 5-pin pin strip at the PC case:

8C9900-P208/ -209

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