BEARICUDA SAG HARBOR User manual
Safety Points and Other Considerations
Our products are built for use based on
proper installation and normal residential
use, on level ground. Please follow the
instruction manual when building your
shed and retain the manual for future
maintenance purposes.
Some of the safety and usage measures you may wish to consider include:
-snow load ratings vary by geographical location. If heavy or wet snowfall occurs, it is advisable to sweep the
snow off the roof(s).
-if the product is elevated, any structural and building code requirements are solely the customer's
responsibility, and should be abided by.
-in high or gusty wind conditions, it is advisable to keep the structure securely grounded.
-have a regular maintenance plan to ensure screws, doors, windows and parts are tight.
Customer agrees to hold %HDULFXGD Partnership and any Authorized Dealers free
of any liability for improper installation, maintenance and repair.
Toll Free 1- www.EHDULFXGD.com LQIR@EHDULFXGD.com
Page 1
8x4 6DJ+DUERU
Garden Shed
Assembly Manual
Revision #12
March 16, 2012
In the event of a missing or broken piece, simply call the %HDULFXGD,QF Customer
Support Line @ 1- within 30 days of the delivery of your
purchase. It is our commitment to you to courier replacement parts, free of charge,
within 10 business days of this notification. Replacement parts will not be
provided free of charge after the 30 day grace period.
Thank you for purchasing
an 8x4 6DJ+DUERU Garden
Shed. Please take the time
to identify all the parts prior
to assembly.
Thank you for purchasing our 8x4 Sag Harbor Garden Shed.
Please take the time to identify all the parts prior to assembly.
Parts List:
A. Floor Section
1 - 45 ½” x 75” Large Floor Joist Frame (2 Joists Unattached)
1 - 45 ½” X 21” Small Floor Joist Frame (2 Joists ATTACHED)
2 - 1 ½” x 3 ½” x 72” Floor Joists
5 - 1 ½” x 3 ½” x 45 ½” Floor Runners
1 - 5/8” x 45 3/8” x 74 7/8” Plywood
1 - 5/8” x 45 3/8” x 20 7/8” Plywood
B. Wall Section
4 - 45 ½” x 75” Wall Panels
1 - 45 ½” x 75” Window Wall Panel
1 - 12” x 73” Narrow Wall Panel
2 - 9” x 45 ½” Wall Extendors
2 - 45 1/4” Angled Wall Extendors
4 - 1 ½” x 2 ½” x 45 1/2” Wall Plates
1 - ¾” x 3 ½” x 70” Horizontal Wall Cleat
1 - ¾” x 3 ½” x 21” Horizontal Wall Cleat
Door, Jambs & Header
1 - 31” X 72” Full Door
1 - 1 ½” x 3” x 73” Door Jamb
1 - 2” x 3” x 45 ½” Door Header (Dado cut on edge)
C. Rafter & Roof Section
2 - Roof Panels 51 ½” x 55 ¾” (1-Left 1- Right )
6 - 1 ½” x 2 ½” x 54” Rafters
2 - ½” x 4” x 48” Front Soffit
2 - ½” x 3” x 48” Rear Soffit
4 - Filler Shingles - 5 1/2” Wide
1 - 8”x 96” Strip of Roofing Felt
D. Miscellaneous Section
(Skirting, Facia ,Trim & Misc. Parts)
2 - ½” x 4” x 54 1/8” Side Angle Cut Facia
2 - ½” x 4” x 50” Front Facia
2 - ½” x 4 ½” x 50” Rear Facia
6 - ½” x 4 ½” x 45 1/4” Bottom Skirting
4 - ½ x 2 ½” x 75” Corner Filler Trim
2 - ½” x 2 ½” x 78 ¾” Vertical Door Trim
2 - ½” x 2 ½” x 80” Front Side Corner Trim
4 - ½” x 2 ½” x 88 ¾” Rear/Middle Trim (Opt. Door Trim)
2 - ½ x 4 ½” x 78 ¾” Front Corner Trim
2 - ½” x 4 ½” x 88 ¾” Rear Corner Trim
1 - ½” x 1 ¾” x 32” Horizontal Door Trim
1 - ½” x 2 1/2” x 8 1/2” Horizontal Narrow Wall Trim
2 - ½” x 4” x 51 5/8” Roof Ridge Board
2 - Detail Facia Plate (Larger for Rear Facia)
1 - Window Insert
1- Window Trim Pkg - (1-24 1/16” angle cut / 3 -23”)
1 - Flower Box Kit
(Assembly Instuctions and Hardware found in Kit)
2 - ½” x 2 ½” x 72” Interior Vertical Door Stops
1 - ½” x 2 ½” x 36” Interior Horizontal Door Stop
1 - 45 ¼” Extra Piece of Wall Siding
Important:
The Sag Harbor Shed can be assembled in many different configurations. This Assembly Manual
illustrates the most common configuration with the door to the left front 8ft side and Window Wall to
right front 8 ft side.
If you choose to configure with Door on end (45 1/2” side) , please refer to end of the Assembly Manual
for required changes necessary to correctly assemble.
Note: Standard Sheds come with 1 Window Wall Panel. On all configurations, the Window Wall Panel
can be positioned in any location to best suit purchaser’s preference.
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Note: All Trim, Facia and Bottom Skirting pieces will be positioned rough face out when installed.
8x4 S$*+$5%25 HARDWARE PACKAGE
Note: screws and nails shown actual size.
Tee Hinge x 3 Door Handle
Hardware Kit (Provided)
Safety Glasses Work Gloves
Safety Equipment Required (Not Provided)
Ladder
Screw Gun/Drill Tape Measure
Hammer Wood Clamp
Level Pliers
Tools Required (Not Provided)
1/8” Drill Bit
Barrel Bolt
Utility Knife
Simpson Strong
Tie x 8
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1 1/4” Finishing
Square Drive Bit
2 1/2”
1 1/4”
3/4”
Black
2”
Black
Plywood Floor
Large Floor
Joist Frame
Floor Joists (2)
Floor Runners (5)
Small Floor
Joist Frame
Exploded Floor Section
A. Floor Section Exploded view of all parts necessary to
complete Floor Section. Identify all parts
prior to starting. Note: Floor Footprint is
96” wide x 45 1/2” deep.
Foundation Material
not included.
1. Lay out Large Floor Joist Frame and 2 Floor Joists as illustrated above. Position Joists
equally in Floor Joist Frame. Use Small Floor Joist Frame as a template to determine joist posi-
tion. Position Joist flush with framing.
2. When correctly positioned, attach each Joist with 4 - 2 1/2” screws (2 per end). You can find
the Square Drive Bit for the screws in with the Hardware Kit Bag.
Flush
with
framing
Front of SpaceSaver
You can find the
Square Drive Bit, for
the screws, in the
Hardware Kit Bag.
Toll Free 1-877-232-7428 www.bearicuda.com [email protected]
Page 4
Note: Plywood position
is interchangeable
Door Location
3. With Floor Joist Frames positioned
together flush, attach with 6 - 2 1/2”
screws.
4. Position and attach Floor Runners to completed floor
frames with 6 - 2 1/2” screws per Runner. Make sure
Runners are flush with outside, front and rear floor framing,
but not overhanging. Make sure 4th Runner is placed
equally over seam where floor frames meet.
4th Runner
4th Runner
96”
45 1/2”
5. With Floor Runners attached, carefully flip the floor over and place on your foundation.
Caution - you may need 2 people to assist you. Be careful when laying floor down not to bend or twist
floor. Note: The floor will be flipped over and floor runners will sit on your foundation. It is important
to note that having a level foundation is critical. Choosing a foundation will vary between regions.
Typical foundations can be concrete pads or patio stones positioned underneath the floor runners.
6. When in place, level floor completely
before proceeding.
7. Position Plywood Floor pieces (2) on top of
completed floor joists.
Flush with Floor Framing
Toll Free 1-877-232-7428 www.bearicuda.com [email protected]
Page 5
To help level Floor, locate Shim Shingles (used in
packaging) found in the edges of each Roof Panel.
Front
B. Wall Section Exploded view of all parts necessary to
complete the Wall Section. Identify all parts
prior to starting.
Angled Wall
Extendors (2)
Door Header
Solid Wall
Panel (4)
Wall Plate (4)
Window Wall
Panel
Door Jamb
Narrow Wall
Panel
Horizontal
Wall Cleats
Wall Extendors (2)
Wall Plate
9. Locate 4 Solid Wall Panels and 4 Wall Plates. Attach Plates to bottom of studs of each wall panel
with 3 - 2 1/2” screws. Position plates flush with framing.
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8. Position Plywood so it sits almost flush with outside of floor joist framing (see Note). When
correctly positioned, attach to all floor joists with 1 1/4” screws. Use screws every 16”.
Note: Plywood is cut slightly smaller than
floor framing. Keep plywood seams tight.
10. Starting on Side, position a Solid Wall Panel on top of plywood floor. The
Wall Panel bottom framing will sit flush with floor framing. Wall siding will
overhang the floor. Important: Make sure all walls are aligned in their upright
position. If not ,water may leak into your shed. Unsure if panel is facing up or
down? Recently attached Bottom Plate is on bottom of panel.
11. Outside 2x3 framing of wall panel should be flush with outside of floor framing when
properly aligned. The Plywood is cut slightly smaller than floor framing. Keep plywood seams tight.
Note: Siding will overhang the floor by approx. 1/2”. When positioned correctly, locate 2nd Solid Wall
Panel and place in Corner.
Wall Plate Flush
with floor framing
Wall
Siding
Overhangs
Floor by
1/2”
12. Butt both vertical wall studs of side and rear walls together and attach with 3 - 2.5” screws.
Screw at the bottom, middle and top of stud to secure properly. Note: Drill pilot holes in studs to
prevent splitting.
Rear Solid Wall
Side Solid Wall
Optional - Caulking
seams will help prevent
moisture from entering
at seam. Caulking not
included in kit.
Do Not Attach Walls
To Floor until Step 30
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13. With the corner wall attachment complete, position the Second Rear Wall Panel in place so
bottom 2x3 wall framing is sitting flush with outside floor framing. Wall siding should overhang floor
by approximately 1/2”. When positioned correctly, attach both wall panel studs together as per
Step 12 with 3 - 2 1/2” screws.
14. With Rear Wall Panel in place, position other side wall panel on floor as per Step 10 & 11.
Rear Wall Panel
15. Secure side wall panel to rear wall panel as per Step 12. Next, locate Window Wall Panel and
place in front corner.
Do Not Attach Walls
To Floor until Step 30
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16. Align front corner Window Wall Panel as per Steps 11 & 12. using 3 - 2 1/2” screws to secure
wall studs together.
17. Locate Narrow Wall Panel and position once again so 2x3 bottom wall framing sits flush on floor
and wall siding overhangs. Note: Narrow Wall Panel is only 73” high.
18. Secure as per Step 12. 19. Locate 3” wide Door Jamb and place on
wall stud to the right of door opening.
Door Jamb
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20. Position Door Jamb flush against wall stud and floor. The Jamb is 3” wide and will sit flush to
outside of wall siding. When positioned correctly, secure Jamb using 4 - 2 1/2” screws.
21. Position and attach the Door Header to Door Jamb and Narrow Wall Panel top framing. Header
should sit flush with Door Jamb and Outside of Narrow Wall Panel Siding. Attach with
3 - 2 1/2” screws.
Dado cut on edge
22. Locate an Angled Wall Extendor and place on side wall panel frame. Note: lap siding of Wall
Extendor will cover lap siding of side wall.
Lap Siding
of panels will
fit together.
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