Baumer EA Series User manual

02.20· 174.02.080/3

Subject to modification in technic and design.

www.baumer.com Errors and omissions excepted.

Manual

Absolute encoders EAx with EtherNet/IP interface

Firmware version 1.003 and later

 
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Contents Page 
 
Introduction 6 
1. Scope of delivery 6 
2. Product classification 6 
Safety and operating instructions 7 
Commissioning 8 
1. Mechanical mounting 8 
2. Electrical connection 8 
2.1. Cabling 8 
2.2. Connecting 9 
2.3. Rotary Switches 11 
IP Address Configuration 12 
1. Via BOOTP/DHCP Server 13 
2. Via Rotary Switches 14 
2.1. Position of rotary switches equal to 0 15 
2.2. Position of rotary switches unequal to 0 15 
Engineering (Allen Bradley Studio 5000) 16 
1. Start Studio 5000 16 
2. Create project 16 
3. Import EDS file 16 
4. Module configuration 18 
4.1. Configuring an encoder module 18 
4.2. Set network path and download configuration 20 
4.3. View encoder data using controller tags 20 
5. Module Configuration, Connections 21 
6. Input Data 21 
7. Configuration data 22 
8. Module Configuration with configuration data 23 
9. Programming example (preset) 24 
EtherNet/IP cyclic operation 31 
1. PLC (EtherNet/IP scanner) 31 
2. Basics 31 
3. Diagnostic LEDs 32 
3.1. Link/Activity (L/A) LEDs 32 
3.2. Network Status Indicator 32 
3.3. Module Status Indicator 33 
4. Mapping of process data 33 
5. Speed 34 
5.1. Speed measuring unit 34 
5.2. Speed update period 34 
5.3. Speed filter depth 34 
6. Preset function 35 
6.1. Preset via Position Sensor Object 35 
6.2. Preset using the push button 35 
7. Cycle time and supported functionality 35 
EtherNet/IP acyclic operation 36 
1. Introduction 36 
2. Device Type 0x22 (encoder profile) 36 
3. CIP Object Model 36 
4. Standard objects 36 
5. Profile-specific objects 36 
6. Parameterization 37 
6.1. Measuring units per revolution 37 
6.2. Total measuring range 37 
6.3. Code sequence 37 

 
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6.4. Scaling functionality 37 
6.5. Speed measuring unit 37 
6.6. Speed update period 37 
6.7. Speed filter depth 37 
6.8. Gear factor: activation 38 
6.9. Gear factor: numerator 39 
6.10. Gear factor: denominator 39 
6.11. Gear factor: parameterization 39 
6.12. Important note for multiturn encoder operation 40 
6.13. Preset 40 
6.14. Parameterization sequence 40 
6.15. Parameterization behaviour 41 
7. Error Handling 42 
7.1. Warning and alarm bits 42 
7.2. Mapping table 42 
7.3. Mapping of warning bits to device status 43 
7.4. Mapping of alarm bits to device status 43 
7.5. Device Status Prioritization 43 
8. Firmware update via webserver 43 
9. Identity Object (0x01) 44 
9.1. Class Services 44 
9.2. Class Attributes 45 
9.3. Instance Services 45 
9.4. Instance Attributes 46 
10. Message Router Object (0x02) 48 
11. Assembly Object (0x04) 48 
11.1. Class Services 48 
11.2. Class Attributes 48 
11.3. Instance Services 49 
11.4. Instance Attributes 49 
11.5. Instances 49 
12. Connection Manager Object (0x06) 54 
12.1. Class Services 54 
12.2. Class Attributes 54 
12.3. Instance Services 54 
12.4. Instance Attributes 54 
13. Position Sensor Object (0x23) 55 
13.1. Class Services 55 
13.2. Class Attributes 56 
13.3. Instance Services 56 
13.4. Instance Attributes 57 
13.5. Error codes (Position Sensor Object) 68 
14. Device Level Ring Object (0x47) 70 
14.1. Class Services 70 
14.2. Class Attributes 70 
14.3. Instance Services 70 
14.4. Instance Attributes 71 
15. Quality of Service Object (0x48) 72 
15.1. Class Services 72 
15.2. Class Attributes 72 
15.3. Instance Services 72 
15.4. Instance Attributes 73 
16. TCP/IP Interface Object (0xF5) 74 
16.1. Class Services 74 
16.2. Class Attributes 74 
16.3. Instance Services 74 
16.4. Instance Attributes 75 
17. Ethernet Link Object (0xF6) 78 
17.1. Class Services 78 

 
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17.2. Class Attributes 78 
17.3. Instance Services 79 
17.4. Instance Attributes 79 
Troubleshooting –Frequently Asked Questions –FAQ 80 
1. FAQ: Project Work 80 
1.1. Where do I get an encoder manual? 80 
1.2. Where do I get the applicable EDS file? 80 
2. FAQ: Operation 80 
2.1. What is the significance of the LEDs provided at the encoder? 80 
2.2. How to adapt the resolution? 80 
Appendix A 81 
1. Software Change Log (from firmware V1.003 to V1.004) 81 
 
 

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02.20

Disclaimer of liability

The present manual was compiled with utmost care, errors and omissions reserved. For this reason

Baumer rejects any liability for the information compiled in the present manual.

Baumer nor the author will accept any liability for direct or indirect damages resulting from the use of the

present information.

At any time we should be pleased receiving your comments and proposals for further improvement of the

present manual.

Created by:

Baumer IVO GmbH & Co. KG

Villingen-Schwenningen, Germany

Registered trademarks

Studio5000®and LogixDesigner®are registered trademarks of Allen-Bradley®.

Names mentioned in the present manual and other names that may be registered trademarks are not

marked correspondingly. Having omitted the respective marking does not necessarily imply that the names

are not registered trademarks or that there are no existing patents and protected patented designs.

Change history

This document is subject to changes. The latest version is available at www.baumer.com.

Document

index

Date

Firmware

revision

Author

Changes

0001

09.18

1.003

div.

Initial version

(replaces all draft documents)

0002

02.20

1.004

div.

Important changes:

editorial changes and

revision of following chapters:

- 5.4.1 ("Configuring an encoder module")

- 5.7 ("Configuration data")

- 6.3 ("Diagnostic LEDs")

- 6.5 ("Speed")

- 7.6.8 to 7.6.11 (“gear factor”)

- 7.6.12 ("Important note for multiturn encoder

operation")

- 7.13 ("Position Sensor Object (0x23)")

- 7.13.4 (“Instance Attributes“)

- 7.13.5 ("Error codes (Position Sensor

Object)")

New chapters:

- 7.6.15 ("Parameterization behaviour")

- 9 ("Appendix A")

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02.20

1. Introduction

1.1. Scope of delivery

Please check the delivery upon completeness prior to commissioning.

Depending on encoder configuration and part number the delivery may include:

EtherNet/IP encoder

EDS files and manual (available at www.baumer.com)

1.2. Product classification

Product

Product family

Suitable input in hardware-catalog

EAL580-xxx.xxEN.13160.x

optical - multiturn

EAL580 MT encoder ST13 MT16, optical

EAL580-xxx.xxEN.18130.x

optical - multiturn

EAL580 MT encoder ST18 MT13, optical

EAM580-xxx.xxEN.14160.x

magnetic - multiturn

EAM580 MT encoder ST14 MT16, magnetic

Explanation

- Placeholders marked “x” in the product reference number will not influence the selection

- “MT” means “multiturn”

- “ST” means “singleturn”

- “ST13 MT16” means “13 bits physical singleturn resolution, 16 bits physical multiturn resolution”

EDS file

Several EDS files for different encoder types exist. The EDS files for an EAx580 EtherNet/IP encoder are

available for download at www.baumer.com.

EDS files for the following products are available:

- Baumer EAL 580 ST13MT16

- Baumer EAL 580 ST18MT13

- Baumer EAM 580 ST14MT16

For further information see chapter Import EDS File.

Supported Standards and Protocols

Common Industrial Protocol (CIP™) Vol1, Ed 3.21

EtherNet/IP Adaptation of CIP Vol2, Ed. 1.22, Nov 2016

Encoder Device Profile (Volume 1, 6.21)

ODVA Certification Test CT14 passed with firmware revision 1.002.

Firmware revisions 1.003 and later support Apply_Attributes, Restore and Save services for the Position

Sensor Object to make the configuration of the device more comfortable.

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02.20

2. Safety and operating instructions

Intended use

The encoder is a precision measuring device that is used to record positions and speeds. It provides

measuring values as electronic output signals for the subsequently connected device. It must not be used

for any other purpose. Unless this product is specially labeled, it may not be used for operation in

potentially explosive environments.

Make sure by appropriate safety measures, that in case of error or failure of the encoder, no danger to

persons or damage to the system or operating facilities occurs.

Personnel qualification

Installation and assembly of this product may be performed only by a person qualified in electronics and

precision mechanics.

Maintenance

The encoder is maintenance-free and must not be opened up nor mechanically or electronically modified.

Opening up the encoder can lead to injury.

Disposal

The encoder contains electronic components. At its disposal, local environmental guidelines must be

followed.

Mounting

Solid shaft: Do not connect encoder shaft and drive shaft rigidly. Connect drive and encoder shaft with a

suitable coupling.

Hollow shaft: Open clamping ring completely before mounting the encoder. Foreign objects must be kept

at a sufficient distance from the stator coupling. The stator coupling is not allowed to have any contact to

the encoder or the machine except at the mounting points.

Electrical commissioning

Do not proceed any electrical modifications at the encoder.

Do not proceed any wiring work while encoder is live.

Do not remove or plug on connector whilst under power supply.

Ensure that the entire system is installed in line with EMC/EMI requirements. Operating environment and

wiring have an impact on the electromagnetic compatibility of the encoder. Install encoder and supply

cables separately or far away from sources with high emitted interference (frequency converters,

contactors, etc.).

When working with consumers with high emitted interference provide separate encoder supply voltage.

Completely shield encoder housing and connecting cables.

Connect encoder to protective earth (PE) using shielded cables. The braided shield must be connected to

the cable gland or connector. Ideally, aim at dual connection to protective earth (PE), i.e. housing by

mechanical assembly and cable shield by the downstream devices.

Supplementary information

The present manual is intended as a supplement to already existing documentation (e.g. catalogues, data

sheets or mounting instructions).

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02.20

3. Commissioning

3.1. Mechanical mounting

Shaft encoders

Mount the encoder using the mounting holes in the encoder flange and fitting screws. Observe thread

diameter and depth.

There is an alternative mounting option in any angular position by eccentric fixings available as an

accessory.

Connect drive shaft and encoder shaft by using an appropriate coupling. The shaft ends must not touch

each other. The coupling must compensate temperature and mechanical tolerances. Observe the

maximum permitted axial or radial shaft load. For appropriate couplings please refer to accessories.

Tighten the mounting screws firmly.

Hollow shaft encoders

Mounting by clamping ring

Prior to mounting the encoder open the clamping ring completely. Push encoder onto the drive shaft and

tighten the clamping ring firmly.

Adjusting element with rubber buffer

Push the encoder onto the drive shaft and insert the cylindrical pin into the adjusting element (customer-

mounted) and the rubber buffer.

Spring washer

Fasten the spring washer at the mounting holes of the encoder housing using screws. Push the encoder

onto the drive shaft and mount the spring washer to the contact surface.

3.2. Electrical connection

3.2.1. Cabling

EtherNet/IP utilizes Fast Ethernet cables (100 Mbit/s, Cat. 5).

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02.20

3.2.2. Connecting

The encoder provides three M12 flange connectors.

Two M12 flange connectors (D-coding, according IEC 61076-2-101) named “Port 1” and “Port 2” (see below)

serve for the connection.

For voltage supply use an A-coded M12 connector only.

The D-coded M12 connector “Port 1” and “Port 2“ may only be used to connect the encoder to the

EtherNet/IP network.

Seal up any unused M12 connector using a screw cap (included in the delivery).

Port 1

Port 2

Power

Net

L/A

Mod

Hexadecimal Rotary

Switch X

(for IP address

configuration)

Hexadecimal Rotary

Switch Y

(for IP address

configuration)

Preset/Reset button

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02.20

Pin assignment

Voltage supply

EtherNet/IP (data line)

1 x M12 flange connector (male)

2 x M12 flange connector (female)

A-coded

D-coded

Assignment

UB / +Vs (10...30 VDC)

TxD+

Do not connect

RxD+

GND / 0 V

TxD-

Do not connect

RxD-

Preset/Reset button

The encoder may have a screw cap located where M12 connectors and LEDs are located as well. After

removing the screw cap the preset/reset button is visible.

The preset/reset button works in two modes:

Reset Mode: effective in the first 60 seconds after power-on

Pressing the button results in a “Type 1 Reset”. The encoder is reset to factory defaults. For details see

chapter Class Services of the Identity Object.

Caution: Even communication parameters (e.g. IP address) are reset to factory defaults.

Preset Mode: effective after more than 60 seconds after power-on

Pressing the button activates a preset with a value defined in Instance Attribute 107 - Preset Request Value

of the Position Sensor Object (value is 0 by default). The contained position value will be interpreted as

absolute value.

In order to perform a preset/reset the push button must be pressed for a duration of at least three seconds

(LEDs blinking red) and longest five seconds. The button has to be released when the LEDs change from

red blinking to green blinking.

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