Banner TCNM AD/EX User manual

TCNM AD/EX Barcode Scanner

Instruction Manual

Original Instructions

174476 Rev. A

28 January 2014

Contents

1 Safety and Compliance Notices .......................................................................................4

2 Installation .....................................................................................................................6

2.1 Package Contents .....................................................................................................................6

2.1.1 General View .................................................................................................................. 6

2.2 Mechanical Installation ...............................................................................................................6

2.2.1 Mounting Barcode Scanner .............................................................................................. 7

2.2.2 Mounting the Deflection Mirror (Option) ..............................................................................8

2.2.3 Positioning .....................................................................................................................9

3 Introduction ................................................................................................................. 11

3.1 Product Description ................................................................................................................ 11

3.1.1 Indicators ....................................................................................................................11

3.2 Model Description ...................................................................................................................11

4 Default Settings ...........................................................................................................13

5 Rapid Configuration ......................................................................................................14

5.1 STEP 1 – Connect the System ..................................................................................................14

5.1.1 TCNM-ACBB1 Pinout .......................................................................................................14

5.1.2 25-pin Connector Pinout ................................................................................................. 15

5.2 STEP 2 – Mounting and Positioning the System ...........................................................................16

5.3 STEP 3 – SMART-TEACH Configuration ...................................................................................... 17

5.3.1 Auto Learn ...................................................................................................................18

5.3.2 Auto Setup (Optional) .................................................................................................... 18

5.3.3 Reset Scanner to Factory Default (Optional) .....................................................................19

5.4 STEP 4 – Installing GeniusPlus Configuration Program ..................................................................19

5.4.1 Wizard for Quick Reader Setup ....................................................................................... 19

5.5 STEP 5 – Test Mode ................................................................................................................22

6 Advanced Scanner Configuration ................................................................................. 23

6.1 SMART-TEACH Human Machine Interface ...................................................................................23

6.1.1 Diagnostic Indication ......................................................................................................24

6.1.2 SMART-TEACH Functions ................................................................................................ 24

7 TCNM-ACBB1 Electrical Connections ............................................................................. 27

7.1 Power Supply .........................................................................................................................28

7.2 Main Serial Interface ...............................................................................................................28

7.2.1 RS232 Interface ............................................................................................................ 28

7.2.2 RS485 Full-Duplex Interface ............................................................................................30

7.3 Auxiliary RS232 Interface ........................................................................................................31

7.4 Inputs ...................................................................................................................................32

7.4.1 Code Verifier .................................................................................................................34

7.5 Outputs ................................................................................................................................ 34

7.6 User Interface - Host .............................................................................................................. 35

8 Typical Layouts .............................................................................................................37

8.1 Point-to-Point ........................................................................................................................ 37

8.2 Pass-Through Mode ................................................................................................................. 38

9 Reading Features ..........................................................................................................39

9.1 Advanced Code Reconstruction ..................................................................................................39

9.1.1 Important Advanced Code Reconstruction Reading Conditions ..............................................40

9.1.2 Tilt Angle for Advanced Code Reconstruction .................................................................... 40

9.1.3 Advanced Code Reconstruction Reading Conditions ........................................................... 41

9.2 Linear Code Reading ...............................................................................................................42

9.2.1 Step-Ladder Mode ......................................................................................................... 42

9.2.2 Picket-Fence Mode .........................................................................................................43

9.3 Performance ...........................................................................................................................44

9.3.1 Reading Performance (TCNM-EX Models) .......................................................................... 44

9.3.2 Reading Performance (TCNM-AD Models) ..........................................................................44

9.3.3 Raster .........................................................................................................................45

9.4 Reading Diagrams ..................................................................................................................45

9.4.1 Reading Diagrams (TCNM-EX Models) ..............................................................................45

9.4.2 Reading Diagrams (TCNM-AD Models) ............................................................................. 47

10 Maintenance ............................................................................................................... 49

11 Troubleshooting ..........................................................................................................50

11.1 General Guidelines ................................................................................................................50

11.2 Troubleshooting Guide ...........................................................................................................50

12 Specifications ............................................................................................................. 52

13 Accessories ................................................................................................................54

TCNM AD/EX Barcode Scanner

14 Glossary .....................................................................................................................55

TCNM AD/EX Barcode Scanner

1 Safety and Compliance Notices

WARNING: Not To Be Used for Personnel Protection

Never use this device as a sensing device for personnel protection. Doing so could lead to

serious injury or death. This device does not include the self-checking redundant circuitry necessary

to allow its use in personnel safety applications. A sensor failure or malfunction can cause either an

energized or de-energized sensor output condition.

1 Laser Safety

The following information is provided to comply with the rules imposed by international authorities and refers to the

correct use of the TCNM-AD/EX family of scanners.

1 Standard Regulations

This scanner uses a low-power laser diode. Although staring directly at the laser beam momentarily causes no known

biological damage, avoid staring at the beam as one would with any very strong light source, such as the sun. Avoid

allowing the laser beam to hit the eye of an observer, even through reflective surfaces such as mirrors, etc.

This product conforms to the applicable requirements of IEC 60825-1 and complies with 21 CFR 1040.10 except for

deviations pursuant to Laser Notice N° 50, date June 24, 2007. The scanner is classified as a Class 2 laser product

according to IEC 60825-1 regulations.

There is a safety device, which allows the laser to be switched on only if the motor is rotating above the threshold for its

correct scanning speed.

The laser beam can be switched off through a software command (see also the GeniusPlus Help On Line).

WARNING:

Use of controls or adjustments or performance of procedures other than those specified herein may

result in exposure to hazardous visible laser light.

The laser light is visible to the human eye and is emitted from the window on the front of the scanner. Warning labels

indicating exposure to laser light and the device classification are applied onto the body of the scanner.

Disconnect the power supply when opening the device during maintenance or installation to avoid exposure to hazardous

laser light.

The laser diode used in this device is classified as a class 3B laser product according to EN 60825-1 regulations and as a

Class IIIb laser product according to CDRH regulations.

Any violation of the optic parts in particular can cause radiation up to the maximum level of the laser diode (35 mW at 630

to 680 nm).

1 FCC Compliance

Modifications or changes to this equipment without the expressed written approval of Banner Engineering Corp could void

the authority to use the equipment.

This device complies with PART 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device

may not cause harmful interference, and (2) this device must accept any interference received, including interference

which may cause undesired operation.

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the

FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is

operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if

not installed and used in accordance with the instruction manual, may cause harmful interference to radio

TCNM AD/EX Barcode Scanner

communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the

user will be required to correct the interference at his own expense.

1 Power Supply

This product is intended to be installed by Qualified Personnel only.

This accessory device is intended to be supplied by a UL Listed or CSA Certified Power Unit with «Class 2» or LPS power

source, which supplies power directly to the scanner via the 25-pin connector.

1 CE Compliance

WARNING:

This is a Class A product. In a domestic environment this product may cause radio interference in which

case the user may be required to take adequate measures.

1 Handling

The TCNM-AD is designed to be used in an industrial environment and is built to withstand vibration and shock when

correctly installed. However, it is also a precision product and it must be handled correctly before and during installation to

avoid damage.

• Avoid that the scanners hit one another causing damage. They should be handled separately.

• Avoid that the scanners are dropped (exceeding shock limits).

• Do not fine tune the positioning by striking the scanner or bracket.

• Do not weld the scanner into position; this can cause electrostatic, heat, or output window damage.

• Do not spray paint near the scanner; this can cause output window damage.

TCNM AD/EX Barcode Scanner

2 Installation

2.1 Package Contents

Verify that the barcode reader and all the parts supplied with the equipment are present and intact when opening the

packaging; the list of parts includes:

• Barcode reader with cable

• Quick Start Guide

• Barcode Test Chart

• GeniusPlus CD-ROM

• Replicate serial number labels

• Mounting kit: bracket, screws

NOTE: The replicate serial number labels are for external reference and can be applied to the reading

station and/or to the TCNM-ACM-OM110 accessory when used.

2.1.1 General View

1 = Laser Beam Output Window

2 = POWER ON LED

3 = Warning and Device Class Labels

4 = Accessory Mounting Holes

5 = Mounting Holes

6 = LEDs

7 = Push Button

2.2 Mechanical Installation

The barcode scanner can be installed to operate in different positions. The four screw holes (M4 x 5) on the body of the

reader are for mechanical fixture. The diagrams below give the overall dimensions of the scanner and mounting bracket

and may be used for installation.

TCNM AD/EX Barcode Scanner

23.3*

0.92 14

0.55

3.31

0.16

10.3

0.41

1.57

0.41

10.3

1.57

14.7

0.58

M 4 n° 4

1.29

32.7

inch

2.68

1.81

* The quote refers to the scan line

Figure 1. Overall Dimensions

4.2

7.8

20°

2.5

R 40

4.2

90°

13.8

17.5

2.5

units in mm

4.2 n° 2

1 x 45° n° 2

Figure 2. Mounting Bracket Overall Dimensions

2.2.1 Mounting Barcode Scanner

Use the barcode scanner mounting bracket to obtain the most suitable position for the reader as shown.

TCNM AD/EX Barcode Scanner

Skew

Tilt

Skew

Pitch

Figure 3. Positioning with Mounting Bracket at 10° Angle

2.2.2 Mounting the Deflection Mirror (Option)

The TCNM-ACM-102R accessory is a 102° deflection mirror that can be mounted to a barcode scanner. Install the

deflection mirror as follows:

1. Make sure the device is not powered

2. Remove the 0° scanning window from the scanner by unscrewing the two cover screws

Cover Screws

Figure 4. Removing the 0° Scanning Window

CAUTION: Avoid any contact with the deflection mirror, mirrored rotor, the lenses or other

optical components; otherwise the performance of the reader will be reduced.

3. Clean the mirror surface and reading window with a clean soft cloth and alcohol before closing the scanner.

4. Mount the TCNM-ACM-102R 102° scanning window so the opening face is at 90° with respect to the scanner body.

TCNM AD/EX Barcode Scanner

5. Tighten the two cover screws.

Figure 5. Mounting TCNM-ACM-102R Deflection Mirror

The reading position with respect to the scanner is shown below.

Laser Beam

102° ± 2°

Figure 6. TCNM-ACM-102R Laser Beam Output Position

2.2.3 Positioning

The barcode scanner is able to decode moving barcode labels at a variety of angles, however, significant angular distortion

may degrade reading performance. When mounting the barcode scanner take into consideration these three ideal label

position angles: Skew 10° to 30°, Tilt 0°, and Pitch 0°.

TCNM AD/EX Barcode Scanner

Ensure at least 10° Minimize

Tilt Angle

Minimize

Pitch Angle

Skew Angle

Figure 7. Skew, Tilt, and Pitch Angles

The Skew angle is represented by the value Sshown. Position the reader to assure at least 10° for the Skew angle. This

avoids the direct reflection of the laser light emitted by the barcode scanner. For the raster version, this angle refers to the

most inclined or external raster line, so that all other raster lines assure more than 10° Skew.

The Tilt angle is represented by the value Tshown. Position the reader to minimize the Tilt angle.

By using the Reconstruction Reading Mode software parameter, the tilt angle is less critical and can be decoded even if the

scan line doesn’t cross the entire code.

The Pitch angle is represented by the value P. Position the reader to minimize the Pitch angle.

TCNM AD/EX Barcode Scanner

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