Bals QUICK CONNECT User manual
60003212
EN
Installation manual surface mounting plugs and
socket outlets, panel mounting plugs and socket
outlets QUICK-CONNECT (16/32 A)
Issue 03.2016
2016-03-29
(04.2016)
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Table of contents
1 About this manual 3
1.1 Structure of the warnings 3
1.2 Symbols used 4
1.3 Signal words used 4
2Intended use 5
3General safety instructions 7
4Packaging, transport and storage 7
4.1 Packaging 7
4.2 Transport 7
4.3 Storage 7
5Design 8
6Assembly and disassembly 9
6.1 Connecting a cable to a 16-A / 32-A surface mounting or panel mounting socket outlet or plug 9
6.2 Disconnecting a cable from a 16-A / 32-A surface mounting or panel mounting socket outlet or plug 12
7Cleaning and care 14
8Decommissioning and disposal 15
Installation manual surface mounting plugs and socket outlets, panel
mounting plugs and socket outlets QUICK-CONNECT (16/32 A)
Installation manual surface mounting plugs and socket outlets, panel
mounting plugs and socket outlets QUICK-CONNECT (16/32 A)
About this manual
This manual
– describes the assembly and disassembly of plugs and sockets of the QUICK-CONNECT system
of Bals Elektrotechnik GmbH & Co. KG
– is an integral part of the product and must be kept in safe custody during the product service life
– must be read carefully and understood before use and any work.
Structure of the warnings
The following picture illustrates the structure of a sample warning.
1
1.1
1 Hazard-specific symbol
2 Signal word
3 Type and source of the hazard
4 Possible consequences of failing to comply
5 Procedure for avoiding hazards
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Symbols used
General warning of a hazardous area
Warning – dangerously high voltage
Notice
Signal words used
All warnings in this manual are clearly highlighted. The following signal words are used for warnings:
DANGER Warns of dangers which will lead to serious injuries or to death if the instructions are not fol-
lowed.
WARNING Warns of dangers that may lead to serious injuries or to death and/or cause considerable dam-
age to property if the instructions are not followed.
CAUTION Warns of dangers that may lead to reversible injuries and/or considerable damage to property if
the instructions are not followed.
NOTICE Warns of dangers that may lead to operational disruptions and/or considerable damage to prop-
erty. Damage to the environment, too, may occur if the instructions are not followed.
1.2
1.3
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Intended use
The QUICK-CONNECT system is used as a screwless quick-connect system based on the cage clamp
principle in electrical plugs and sockets.
Plugs and sockets with QUICK-CONNECT are built for professional use. The installation and the fixed
connection to the mains supply should be carried out only by trained and qualified experts.
Any use going beyond the intended use is considered to be improper. The manufacturer is not liable
for damages resulting from improper use. Any such risk shall be borne solely by the user.
In case of unauthorised modifications or conversions, the CE conformity becomes null and void, and
thus, also all claims for warranty. Modifications may lead to risks for life and limb as well as damage
to the plugs and sockets or loads connected.
Factory-fitted labels and markings on the plugs and sockets should not be removed, modified or
blurred.
Protect against foreign bodies and impact of weather
The plugs and sockets meet either the protection degree IP44, IP54 or IP67 in accordance with DIN
EN 60529 (VDE 0470-1), depending on the respective design. Each of these mean:
– Protection degree IP44:
– Protected against solid bodies with a diameter beyond 1.0 mm, e.g. a wire
– Protection against water sprayed from all sides
– Protection degree IP54:
– Protected against dust in damaging quantity
– Complete protection against contact
– Protection against water sprayed from all sides
– Protection degree IP67:
– Dust-proof
– Complete protection against contact
– Protection against temporary immersion
2
Environment
The following operating temperatures apply for the safe operation of the product:
Standard version Military version
-25 °C ... +40 °C -33 °C ... +49 °C
General safety instructions
– Safe use is ensured only if this manual is followed completely.
– Before installation, commissioning or operation, read this manual thoroughly.
– The plugs and sockets must be installed, maintained and put into operation properly by qualified
experts in accordance with the laws, ordinances and standards.
– Keep easily combustible and explosive materials away from the plugs and sockets.
– Handle the cables with care
– by always pulling at the plug and not the cable when unplugging,
– by preventing the cable from getting damaged mechanically,
– by keeping intense heat away.
– Never use faulty products or products with dirty, scratched or damage contacts.
– Keep the contacts on the product clean.
– Avoid tripping hazards.
3
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Packaging, transport and storage
Packaging
Packaging materials are valuable raw materials and can be reused. The packaging materials should
therefore be brought to an appropriate recycling facility. If this is not possible, dispose of the packag-
ing materials according to the locally applicable regulations.
Transport
Check the delivery for completeness and integrity. If you identify transit damage or if the delivery is in-
complete, notify your dealer or supplier immediately.
Storage
The product must be stored in clean condition and protected from dust and humidity. The original
packaging is best suited for this purpose.
4
4.1
4.2
4.3
Design
Based on an example, the following figure illustrates the main components of a QUICK-CONNECT sur-
face mounting / panel mounting socket outlet or a plug.
1 Housing
2 Plug/socket outlet use with screwless QUICK-CONNECT connection technique for all
types of copper conductor.
3 Folding cover
Conductor cross-sections
The following table displays the possible conductor cross-sections that can be connected to the
16-A/32-A variants:
Design Possible conductor cross-section
16 A 1.5 mm2... 4 mm2
32 A 2.5 mm2... 10 mm2
Technical specifications
The technical specifications of the surface mounting and panel mounting socket outlets or plugs de-
pend on the design. You will find them in our catalogue or on our website http://www.bals.com.
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Assembly and disassembly
DANGER
Danger to life by electrical voltage
The supply cable may carry high electrical voltage that is fatal. Pay attention to the five safety rules of
electricity:
1. De-energise
2. Secure the supply from being switched on again
3. Ensure the de-energised condition
4. Connect to earth and short circuit
5. Cover or cordon off adjacent live parts
Connecting a cable to a 16-A / 32-A surface mounting or panel mounting socket
outlet or plug
Proceed as follows:
1. Make sure that the cable is de-energised.
2. Strip the cable to the required length.
3. Remove the insulation from the individual conductors (16-A designs: 9 mm; 32-A designs:
12 mm). Twist the multi-strand copper conductors slightly by hand for flexible conductors.
Conductor end sleeves are not necessary but may be used.
ðFor surface mounting socket outlets or surface mounting appliance inlets follow the expla-
nation starting from point 4.
ðFor panel mounting socket outlets or panel mounting appliance inlets, follow the explana-
tion starting from point 7.
4. Loosen the two housing screws in order to open the housing.
6
6.1
5. Fix the bottom part of the housing to the wall with the help of the fixing material suitable for
the application.
6. Push the cable through the sealing plugs (4) into the housing. Open the sealing plugs only as
far as necessary so that they can still get sealed. Generally, we recommend using a separate
cable gland for the cable entry.
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Table of contents
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