Avery Dennison SNAP 500 User manual

User’s Manual

SNAP

500 Adidas

AVERY DENNISON

Manual Edition 1.1

07 De ember 2010

Manual Part Number 581395

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User’s Manual—SNAP™ 500 Adidas Printer

Manual Part Number 581398

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User’s Manual—SNAP™ 500 Adidas Printer

Table of Contents

1.0 INTRODUCTION 8

2.0 INSTALLATION 9

2.1 Preparing for the installation 9

2.1.1 AC Power Line 9

2.1.2 Location Considerations 9

2.1.3 Personal Computer Requirements 10

2.1.4 User Sa ety 11

2.2 Receiving 11

2.3 Unpacking 11

2.3.1 Removing the printer rom the carton 11

2.3.2 Inspection / Inventory Checklist 12

2.4 Printer Description 13

2.5 Setting Up the Printer 15

2.5.1 Attaching the Stacker 15

2.5.2 Checking the Main Fuse Con iguration 16

2.5.3 Installing the Power Cord 17

2.5.4 Installing the PC Inter ace Cable 17

2.5.5 Installing PCMate Platinum So tware 18

2.6 Printing a Test abel 18

2.6.1 Loading Supplies 18

2.6.2 Turning the Printer on 18

2.6.2 Selecting the Test Format 18

2.6.3 Printing the Test Labels 19

3.0 OPERATION 20

3.1 oading Supplies 20

3.1.1 Installing Ink to the Top Ink Supply Station 20

3.1.2 Installing Ink to the Bottom Ink Supply Station 23

3.1.3 Loading the Tape 23

3.1.4 Using the Web Guide Hole Sensor 26

3.1.5 Butt Splice 28

3.2 Sending a Print Job to the Printer 28

3.3 Printing abels 28

3.3.1 The Control Panel 28

3.3.2 Printing 29

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User’s Manual—SNAP™ 500 Adidas Printer

3.3.2.1 Handling the Leader 29

3.3.3 Errors 29

3.3.4 End o Day 30

3.3.5 Clearing Print Jobs 30

3.3.6 Using Pre-Printed Tape 30

3.3.6.1 Selecting the Sensor 31

3.3.6.2 Aligning the Tape to the Sensor 31

3.3.7 Feeding the tape 31

3.4 Option Menu System 32

3.4.1 Running Test Labels 33

3.4.2 Using Voice Demos 35

3.4.3 Setting / Adjusting Voice Button Volume 36

4.0 MAKING ADJUSTMENTS 38

4.1 Print Head Adjustments 38

4.1.1 Adjusting Print Head Pressure 38

4.1.2 Adjusting Density (Darkness) 39

4.2 Adjusting the Stacker 39

4.2.1 Stacker Position 40

4.2.2 Toggle Switch 40

4.2.3 Stacker Angle 40

4.2.4 Plat orm 41

4.3 Print and Cut Adjustments 42

4.3.1 Cut Adjust 42

4.3.2 Print Adjust 43

4.4 Printer Features 43

4.4.1 Selecting the Printer Language 43

4.4.2 Setting the Date and Time 44

4.4.3 Enabling or Disabling the Cutter 44

4.4.4 Selecting the Print Speed 44

4.4.5 Selecting the Flagging Mode 45

4.4.6 Selecting the Sense Mark Type 45

4.4.7 Setting the De ault Trans er Type 46

4.4.8 Viewing the Li e Counts 46

5.0 MAINTENANCE 47

5.1 Print Head Cleaning and Handling 47

5.1.1 Handling Techniques 47

5.1.2 Cleaning Procedures 48

5.2 Print Head Replacement 49

5.3 ubrication 51

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User’s Manual—SNAP™ 500 Adidas Printer

5.4 Rotary Knife Assembly 51

5.4.1 Removing and Replacing the Kni e Assembly 52

5.4.2 Adjust the Kni e Home Position 53

6.0 SERVICE ADJUSTMENTS 54

6.1 Tape (Web) Guide Position 54

6.2 Tape (Web) Guide Width Adjustments 54

6.3 Auxiliary Feed 54

6.4 Kni e Shear Adjustment 54

7.0 REMOTE CONTROL / DISPLAY MODULE 56

7.1 Controlling the Printer 57

7.2 The Menu System 57

7.3 Changing Values 57

8.0 VIRTUAL CONTROL PANEL 59

8.1 Viewing and Changing Printer Settings 60

9.0 UPGRADING THE PRINTER SOFTWARE 61

9.1 Introduction 61

9.2 What is Needed 61

9.3 Getting the UPG file 61

9.3.1 Using SpecStar to get the UPG ile 61

9.3.2 Ordering the UPG ile on CD 61

9.4 Getting Ready to Upgrade the Printer 61

9.5 Performing the Upgrade 61

10.0 ELECTRICAL TROUBLESHOOTING 65

10.1 Power Up / Sign On / Communications 65

10.2 Tape / Ink Advance 67

10.3 Print 68

10.4 Cut / Stack 70

10.5 Printer Errors 71

11.0 MECHANICAL TROUBLESHOOTING 75

11.1 Tape 75

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User’s Manual—SNAP™ 500 Adidas Printer

11.2 Ink 76

11.3 Print 76

11.4 Knife 76

APPENDICES 77

1. Fuse Configuration 77

1.2 Recon iguring the Internal Power Supply 78

2. Ink and Tape Transfer Types 80

3. Printer Specifications 82

4. Instructions for Factory / Field Installation of Back Reflective Sensor 580010 84

Installation Procedure 84

Sensor Installation 86

Final Assembly 87

Back Re lective Sensor Mount Assembly Drawing 87

5. Instructions for Factory / Field Installation of Top Sensor Assemblies 580009 & 580011

Installation Procedure, Front o Printer 88

Installation Procedure, Rear Assembly 92

Final Assembly 94

Contrast Sensor Assembly Drawing 95

6. Instructions for Factory / Field Installation of High Speed Verifier Assembly 580015 96

Installation Procedure - Mechanical 96

Installation Procedure – Electrical 98

Installation – Rear Cover 99

7. Programming the Contrast Sensors 101

Programming the 580011 Contrast Sensor 101

Programming the 580009 Contrast Sensor 102

7. Warranty Policy 104

Service 105

9. Option Menu System Flowchart 107

ELECTRICAL ASSEMBLY DRAWINGS 109

Electrical System Schematic 110

Harness Connections 111

MECHANICAL ASSEMBLY DRAWINGS 113

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User’s Manual—SNAP™ 500 Adidas Printer

Unwind Assembly Drawing 114

Unwind Parts ist 115

Web Guide Assembly Drawing 116

Web Guide Parts ist 117

Printhead Assembly Drawing 118

Printhead Parts ist 119

Ink Unwind / Rewind Assembly Drawing 120

Ink Unwind / Rewind Parts ist 121

Upright Frame Assembly Drawing 122

Upright Frame Parts ist 123

Covers Assembly Drawing 124

Covers Parts ist 125

Feed – Drive Train Assembly Drawing 126

Feed – Drive Train Parts ist 127

Knife – Drive –Standard Nip Roller Assembly Drawing 128

Knife – Drive – Standard Nip Roller Parts ist 129

Short Feed Roller Assembly Drawing and Parts ist 130

Short Feed Roller Assembly Drawing and Parts ist 131

Rewind Assembly Drawing (Option) 132

Rewind Parts ist (Option) 133

Revision ist 134

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User’s Manual—SNAP™ 500 Adidas Printer

1.0 Introdu tion

The AVERY DENNISON SNAP 500 printer is designed for convenience, eas

installation and operation, and dependabilit . It is capable of printing two-sided

brand/care labels at a rate of up to 7 inches (178 mm) per second. Your AVERY

DENNISON SNAP 500 printer allows for quick change-outs of inks, tape, and

label sizes, providing the versatilit required to meet most brand/care labeling

needs.

This manual is prepared for the actual printer operator, and is intended to be an

eas -to-use, quick reference guide. It contains procedures for receiving,

handling, set-up, installation, operation, and maintenance of the AVERY

DENNISON SNAP 500 printer.

Please read this section of the manual to familiarize ourself with the printer and

to guide ou through the initial receiving and set-up of our new AVERY

DENNISON SNAP 500 printer. Throughout this manual, a s stem of

NOTES,

CAUTIONS, and WARNINGS has been used to quickl identif ke information

ou need to help ensure our personal safet and to operate the printer properl .

Before ou install or use our new AVERY DENNISON SNAP 500 printer, it is

important to review all NOTES, CAUTIONS, and WARNINGS in this manual to

help ensure maximum benefit from our printer. We also strongly suggest that

you watch the 17-minute training video, which will operate in any CD-ROM

drive. You ma want to keep the training video with this manual for eas , quick

reference in the future.

NOTES all attention to information that is espe ially

signifi ant to understanding and operating the equipment.

CAUTION noti es inform you of a tions or situations in

whi h the printer might be damaged.

WARNING noti es des ribe situations in whi h la k of

attention or insuffi ient equipment knowledge ould ause

either personal injury or damage to the printer.

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User’s Manual—SNAP™ 500 Adidas Printer

2.0 Installation

2.1 Preparing for the installation

2.1.1 AC Power Line

NOTE: AVERY DENNISON requires that the minimum

ele tri al servi e be 10 Amps @ 115VAC or 6 Amps @

230VAC. This will allow the AVERY DENNISON SNAP 500

printer, PC, and any additional support or servi e

equipment to be plugged into the same servi e. It is

highly re ommended that the printer and its a essories

be on a dedi ated ir uit.

The electrical service suppl ing power to the AVERY DENNISON SNAP 500

printer or to peripheral equipment connected to the AVERY DENNISON SNAP

500 printer should meet standard electrical code practices, including proper

grounding and neutrals.

2.1.2 Lo ation Considerations

The printer weighs 45 pounds (20.5 Kg) and requires a table of sufficient qualit

and strength to handle this load. The AVERY DENNISON SNAP 500 printer

requires an area with the approximate dimensions of 72" wide x 30" deep x 32"

high (1.8 m x 76 cm x 81 cm). The host PC (if used) and an printer options will

increase the required area. AVERY DENNISON recommends using an industrial

t pe worktable. Refer to Figure 1 below.

The AVERY DENNISON SNAP 500 printer is designed for eas operator

accessibilit to the printer controls and components. Select our AVERY

DENNISON SNAP 500 printer’s location to meet the following criteria:

1. Choose an area that maintains optimum flow of our product and allows for

the operator’s comfort. Consider the ph sical demands being placed on the

operator with respect to height of the table on which the printer will be

placed, the amount of space around the printer, and the operator’s

accessibilit to the printer. Refer to Figure 1.

2. While AVERY DENNISON has designed the printer to be reasonabl quiet,

select an area where repetitious noise from printing and cutting processes is

acceptable.

CAUTION: It is ea h ustomer’s responsibility to make

sure that the workstation reated for the AVERY

DENNISON SNAP 500 printer meets the re ommended

requirements to ensure optimal operation of the printer.

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User’s Manual—SNAP™ 500 Adidas Printer

18.5”

(47 cm)

72”

(1.8 m)

25”

(64 cm)

32”

(81 cm)

30”

(76 cm)

Figure 1 Recommended Workstation Layout

2.1.3 Personal Computer Requirements

This section describes the hardware and application software requirements for

the personal computer ou will be using to download information to the AVERY

DENNISON SNAP 500 printer.

The AVERY DENNISON SNAP 500 printer can be connected to an t pe of

computer capable of sending the AVERY DENNISON Command Language, or

PCL.

PCMate Platinum application supports the new remote virtual control / displa

panel feature when using the AVERY DENNISON SNAP 500 printer. The

software can also be automaticall upgraded via the Internet, and it utilizes the

higher communication speeds of the AVERY DENNISON SNAP 500 printer.

NOTE: When using PCMate Platinum, the following

minimum system requirements are strongly

re ommended:

• IBM

PC or Compatible

• Microsoft Windows

2000, XP or later

• 256 Megab tes of RAM

• At least 4 Gigab te of available disk space

• Pentium III or later processor, 800Mhz

• Monitor with 1024 x 768 resolution

• CD ROM drive

• Internet Connection to access software upgrades and remote diagnostics

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