Allen-Bradley Micro800 2080-MEMBAK-RTC2 User manual

Micro800 Plug-in Modules

Catalog Numbers 2080-IQ4, 2080-IQ4OB4, 2080-IQ4OV4, 2080-OB4, 2080-OV4, 2080-OW4I, 2080-IF2, 2080-IF4, 2080-OF2,

2080-TC2, 2080-RTD2, 2080-MEMBAK-RTC, 2080-MEMBAK-RTC2, 2080-TRIMPOT6, 2080-SERIALISOL, 2080-DNET20, 2080-

MOT-HSC

User Manual

Original Instructions

Important User Information

Read this document and the documents listed in the additional resources section about installation, configuration, and

operation of this equipment before you install, configure, operate, or maintain this product. Users are required to

familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws,

and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are

required to be carried out by suitably trained personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may

be impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from

the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and

requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or

liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or

software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,

Inc., is prohibited

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

Labels may also be on or inside the equipment to provide specific precautions.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous

environment, which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property

damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

IMPORTANT Identifies information that is critical for successful application and understanding of the product.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous

voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may

reach dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to

potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL

Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

Rockwell Automation Publication 2080-UM004D-EN-E - March 2018 iii

Preface

Read this preface to familiarize yourself with the rest of the manual. It provides

information concerning:

•who should use this manual

•the purpose of this manual

•related documentation

•supporting information for Micro800™ plug-in modules and accessories

Who Should Use this

Manual

Use this manual if you are responsible for designing, installing, programming, or

troubleshooting control systems that use Micro800 controllers.

You should have a basic understanding of electrical circuitry and familiarity with

relay logic. If you do not, obtain the proper training before using this product.

Purpose of this Manual

This manual is a reference guide for Micro800 controllers, plug-in modules and

accessories. It describes the procedures you use to install, wire, and troubleshoot

your controller. This manual:

•explains how to install and wire your plug-ins

•gives you an overview of the Micro800 plug-in modules and accessories

Refer to the additional resources for more information on other element of the

Micro800 system.

Conformal Coated Catalogs

Catalog numbers with the suffix ‘K’ are conformal coated and their specifications

are the same as non-conformal coated catalogs.

Additional Resources

These documents contain additional information concerning related Rockwell

Automation products.

Resource Description

Micro820 Programmable Controllers Installation

Instructions, publication 2080-IN009

Information on mounting and wiring the

Micro820™ 20-point controllers.

Micro830 Programmable Controllers Installation

Instructions, publication 2080-IN002

Information on mounting and wiring the

Micro830® 10-point controllers.

Micro830 Programmable Controllers Installation

Instructions, publication 2080-IN003

Information on mounting and wiring the

Micro830 16-point controllers.

Micro830 Programmable Controllers Installation

Instructions, publication, 2080-IN004

Information on mounting and wiring the

Micro830 24-point controllers.

Micro830 Programmable Controllers Installation

Instructions, publication 2080-IN005

Information on mounting and wiring the

Micro830 48-point controllers.

Micro850 Programmable Controllers Installation

Instructions, publication, 2080-IN007

Information on mounting and wiring the

Micro850® 24-point controllers.

iv Rockwell Automation Publication 2080-UM004D-EN-E - March 2018

Preface

Micro850 Programmable Controllers Installation

Instructions, publication 2080-IN008

Information on mounting and wiring the

Micro850 48-point controllers.

Micro870 Programmable Controllers Installation

Instructions, publication 2080-IN008

Information on mounting and wiring the

Micro870™ 24-point controllers.

Micro820 Programmable Controller User

Manual, publication 2080-UM005

Information on features, installation, wiring and

usage of the Micro820 controllers.

Micro830, Micro850, and Micro870

Programmable Controllers User Manual,

publication 2080-UM002

Information on features, installation, wiring and

usage of your Micro830, Micro850, and

Micro870 programmable controllers.

Micro800 Programmable Controller External AC

Power Supply Installation Instructions,

publication 2080-IN001

Information on mounting and wiring the optional

external power supply.

Micro800 Remote LCD Installation Instructions,

publication 2080-IN010

Information on mounting and wiring the

Micro800 Remote LCD module.

Micro800 RS232/485 Isolated Serial Port

Plug-in Module Wiring Diagrams,

publication 2080-WD002

Information on mounting and wiring the

Micro800 RS232/485 isolated serial port

plug-in module.

Micro800 Non-isolated Unipolar Analog Input

Plug-in Module Wiring Diagrams,

publication 2080-WD003

Information on mounting and wiring the

Micro800 non-isolated unipolar analog input

plug-in module.

Micro800 Non-isolated Unipolar Analog Output

Plug-in Module Wiring Diagrams,

publication 2080-WD004

Information on mounting and wiring the

Micro800 non-isolated unipolar analog output

plug-in module.

Micro800 Non-isolated RTD Plug-in Module

Wiring Diagrams, publication 2080-WD005

Information on mounting and wiring the

Micro800 non-isolated RTD plug-in module.

Micro800 Non-isolated Thermocouple

Plug-in Module Wiring Diagrams,

publication 2080-WD006

Information on mounting and wiring the

Micro800 non-isolated thermocouple

plug-in module.

Micro800 Memory Backup and High Accuracy

RTC Plug-In Module Wiring Diagrams,

publication 2080-WD007

Information on mounting and wiring the

Micro800 memory backup and high accuracy RTC

plug-in module.

Micro800 6-Channel Trimpot Analog Input

Plug-In Module Wiring Diagrams,

publication 2080-WD008

Information on mounting and wiring the

Micro800 6-channel trimpot analog input

plug-in module.

Micro800 Digital Relay Output Plug-in Module

Wiring Diagrams, publication 2080-WD010

Information on mounting and wiring the

Micro800 digital relay output plug-in module.

Micro800 Digital Input, Output, and Combination

Plug-in Modules Wiring Diagrams,

publication 2080-WD011

Information on mounting and wiring the

Micro800 digital input, output, and combination

plug-in module.

Micro800 High-speed Counter Plug-in Module

Wiring Diagrams, publication 2080-WD012

Specifications and information on wiring the

Micro800 high-speed counter plug-in module.

Micro800 DeviceNet Plug-in Module Wiring

Diagrams, publication 2080-WD013

Specifications and information on wiring the

Micro800 DeviceNet plug-in module.

Industrial Automation Wiring and Grounding

Guidelines, publication 1770-4.1

Provides general guidelines for installing a

Rockwell Automation industrial system.

Application Considerations for Solid-State

Controls, publication SGI-1.1

A description of important differences between

solid-state programmable controller products

and hard-wired electromechanical devices.

National Electrical Code - Published by the

National Fire Protection Association of Boston,

MA.

An article on wire sizes and types for grounding

electrical equipment.

Allen-Bradley Industrial Automation Glossary,

publication AG-7.1

A glossary of industrial automation terms

and abbreviations.

Resource Description

Rockwell Automation Publication 2080-UM004D-EN-E - March 2018 v

Preface

You can view or download publications at http://www.rockwellautomation.com/

literature/. To order paper copies of technical documentation, contact your local

Rockwell Automation distributor or sales representative.

You can download the latest version of Connected Components Workbench for

your Micro800 at the URL below.

http://ab.rockwellautomation.com/Programmable-Controllers/Connected-

Components-Workbench-Software.

vi Rockwell Automation Publication 2080-UM004D-EN-E - March 2018

Preface

Notes:

Rockwell Automation Publication 2080-UM004D-EN-E - March 2018 vii

Table of Contents

Important User Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii

Preface

Who Should Use this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii

Purpose of this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii

Conformal Coated Catalogs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii

Chapter 1

Micro800 Plug-in Modules

Digital Plug-ins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

12/24V Digital Plug-ins — 2080-IQ4, 2080-IQ4OB4, 2080-

IQ4OV4, 2080-OB4, 2080-OV4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

AC/DC Relay Output Module — 2080-OW4I. . . . . . . . . . . . . . . . . . . 3

Analog Plug-ins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Non-isolated Unipolar Analog Input and Output — 2080-IF2,

2080-IF4, 2080-OF2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Specialty Plug-ins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Non-isolated Thermocouple and RTD — 2080-TC2 and 2080-

RTD2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Memory Backup and High Accuracy RTC — 2080-MEMBAK-RTC

and 2080-MEMBAK-RTC2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Six-channel Trimpot — 2080-TRIMPOT6 . . . . . . . . . . . . . . . . . . . . . . 4

High Speed Counter — 2080-MOT-HSC . . . . . . . . . . . . . . . . . . . . . . . 4

Communication Plug-ins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

RS232/RS485 Isolated Serial Port — 2080-SERIALISOL . . . . . . . . . 4

DeviceNet Scanner — 2080-DNET20 . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Chapter 2

Install and Wire Your Module

Hardware Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Insert Module into Controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Wiring Considerations and Applications for 2080-TC2 . . . . . . . . . . . . . 13

Type of CJC Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Wire the CJC Thermistor on the 2080-TC2 Module. . . . . . . . . . . . 13

Wiring Considerations and Applications for 2080-RTD2 . . . . . . . . . . . 15

Two-wire and Three-Wire Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Wire the RTD Sensors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Wire the RTD Module and RTD Sensor in the Field . . . . . . . . . . . . 16

Wiring Applications for 2080-MOT-HSC . . . . . . . . . . . . . . . . . . . . . . . . . 17

Chapter 3

Non-isolated Thermocouple

and RTD

Plug-in Modules – 2080-TC2 and

2080-RTD2

Thermocouple Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Thermocouple Sensor Types and Ranges . . . . . . . . . . . . . . . . . . . . . . . 19

RTD Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

RTD Sensor Types and Ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Connected Components Workbench Global Variables

Data Maps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Temperature Conversion – Data to Degree Celsius (°C) . . . . . . . . . 23

viii Rockwell Automation Publication 2080-UM004D-EN-E - March 2018

Table of Contents

Chapter 4

High Speed Counter – 2080-

MOT-HSC

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Differences Between Embedded HSC and Plug-in Module. . . . . . . . . . . 26

Counter Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Number of Counters: 1 to 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Up Counter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Counter with External Direction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Understanding Rates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

User Defined Function Blocks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

RA_HSCPlugIn. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Use the 2080-MOT-HSC Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Chapter 5

DeviceNet Plug-in – 2080-

DNET20

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Network Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Network Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

DeviceNet Switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Power Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

User Defined Function Blocks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

RA_DNET_MASTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

RA_DNET_NODE_STATUS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

RA_DNET_LDX_DISCRETE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

RA_DNET_LDX_ANALOG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

RA_DNET_LDX_TC_RTD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

RA_PF_DNET_STANDARD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

RA_PF_DNET_MULTIDRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

RA_DNET_OVERLOAD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

RA_DNET_GENERIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Send Explicit Messages to 2080-DNET20 Plug-in Using Micro800 Pass

Through. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Error Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Use the 2080-DNET20 Plug-in. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Appendix A

Specifications

Digital Plug-in Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Analog Plug-in Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Specialty Plug-in Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Communication Plug-in Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Rockwell Automation Publication 2080-UM004D-EN-E - March 2018 ix

Chapter 1

Appendix B

Quickstart

Add and Configure Plug-ins in Connected Components Workbench 83

Browse Your 2080-DNET20 Plug-in Using RSLinx. . . . . . . . . . . . . . . . . 85

Browse Using the DeviceNet Network . . . . . . . . . . . . . . . . . . . . . . . . . 86

Browse Using the Micro800 Pass Through . . . . . . . . . . . . . . . . . . . . . 87

Flash Upgrade Your

2080-DNET20 Plug-in Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Quickstart Project for

2080-DNET20 Plug-in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

Setup and Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

Build and Download. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

Execute Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

Quickstart Projects for

2080-MOT-HSC Plug-in. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

Setup and Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

Configuration for UDFB 1: RA_HSCPlugIn . . . . . . . . . . . . . . . . . . 99

Build and Download. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

Execute the Function Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

Configuration for UDFB 2: RA_EncoderFDBK . . . . . . . . . . . . . . 101

Build and Download. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

Execute the Function Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

Configuration for HSC UDFB 3: RA_ServoFDBK . . . . . . . . . . . . 104

Build and Download. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

Execute the Function Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

Appendix C

Error Codes

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

Error Codes for Micro800 Plug-ins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

Calling Rockwell Automation for Assistance . . . . . . . . . . . . . . . . . . . . . . 110

Index

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

xRockwell Automation Publication 2080-UM004D-EN-E - March 2018

Table of Contents

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