Alfalaval Unique SSV PN10 User manual

ESE00505-EN112022-11

Originalmanual

InstructionManual

UniqueSingleSeatValve-TwoStep

Tableofcontents

Theinformationhereiniscorrectatthetimeofissuebutmaybesubjecttochangewithoutpriornotice

1.DeclarationsofConformity.................................................................4

2.Safety..........................................................................................6

2.1.Importantinformation.............................................................................6

2.2.Warningsigns.....................................................................................7

2.3.Safetprecautions................................................................................8

3.Installation....................................................................................11

3.1.Unpacking/deliver...............................................................................11

3.2.Generalinstallation................................................................................12

3.3.Welding............................................................................................14

3.4.Recclinginformation.............................................................................15

4.Operation.....................................................................................16

4.1.Descriptionafvalvefunction.....................................................................16

4.2.Operation..........................................................................................19

4.3.Troubleshooting...................................................................................21

4.4.Recommendedcleaning.........................................................................22

5.Maintenance..................................................................................24

5.1.Generalmaintenance.............................................................................24

5.2.Dismantlingthevalve.............................................................................26

5.3.Plugsealreplacement............................................................................27

5.4.Valveassembl....................................................................................30

5.5.Actuatortpes....................................................................................31

5.6.Actuatorbushingreplacement..................................................................32

5.7.Dismantlingof(NC)maintainableactuator.....................................................37

5.8.Dismantlingofchange-over(NO)maintainableactuator......................................39

5.9.Assemblofmaintainableactuator.............................................................40

5.10.Changingpneumaticmovementonfullmaintainableactuator(NC/NO)...................41

6.Technicaldata................................................................................43

6.1.Technicaldata.....................................................................................43

7.Partslistandservicekits...................................................................45

7.1.Drawing............................................................................................45

7.2.UniqueSingleSeatValve-TwoStep38-101.6mm-shut-offvalve.........................46

7.3.UniqueSingleSeatValve-TwoStep38-101,6mm-change-overvalve...................48

7.4.Mountingtool-UniqueSSV-TwoStepmaintainableactuator..............................50

1DeclarationsofConformity

EU EU

EUDeclaration Declaration

Declarationof of

ofConformit Conformit

Conformit

TheDesignatedCompan

AlfaLavalKoldingA/S,Albuen31,DK-6000Kolding,Denmark,+4579322200

Companname,addressandphonenumber

Herebdeclarethat

Valve

Designation

UniqueSSVPN10

Tpe

Serialnumberfrom1000000to70000000000

isinconformitwiththefollowingdirectiveswithamendments:

-MachinerDirective2006/42/EC

-PressureEquipmentDirective2014/68/EUcategor1andsubjectedtoassessmentprocedureModuleA.Maonlbe

usedforfluidsinGroup2

Thepersonauthorisedtocompilethetechnicalfileisthesignerofthisdocument.

GlobalProductQualitManagerLarsKruseAndersen

TitleName

Kolding,Denmark2022–11-18

PlaceDate(YYYY-MM-DD)Signature

ThisDeclarationofConformitreplacesDeclarationofConformitdated2018-04-01

1DeclarationsofConformity

UK UK

UKDeclaration Declaration

Declarationof of

ofConformit Conformit

Conformit

TheDesignatedCompan

AlfaLavalKoldingA/S,Albuen31,DK-6000Kolding,Denmark,+4579322200

Companname,addressandphonenumber

Herebdeclarethat

Valve

Designation

UniqueSSVPN10

Tpe

Serialnumberfrom1000000to70000000000

isinconformitwiththefollowingdirectiveswithamendments:

-TheSupplofMachiner(Safet)Regulations2008

-ThePressureEquipment(Safet)Regulations2016categor1andsubjectedtoassessmentprocedureModuleA.Ma

onlbeusedforfluidsinGroup2

Signedonbehalfof:AlfaLavalKoldingA/S

GlobalProductQualitManagerLarsKruseAndersen

TitleName

Kolding,Denmark2022–11-18

PlaceDate(YYYY-MM-DD)Signature

DoCRevison_01_112022

2Safety

Unsafepracticesandotherimportantinformationareemphasisedinthismanual.

Warningsareemphasisedbymeansofspecialsigns.

2.1Importantinformation

Alwas Alwas

Alwasreadthemanualbeforeusingthevalve!

W W

WARNING ARNING

ARNING

Indicatesthatspecialproceduresmustbefollowedtoavoidseriouspersonalinjur.

CAUTION CAUTION

CAUTION

Indicatesthatspecialproceduresmustbefollowedtoavoiddamagetothevalve.

NOTE NOTE

NOTE

Indicatesimportantinformationtosimpliforclarifprocedures.

ThisInstructionmanualisdesignedtoprovidetheuserwiththeinformationtoperformtaskssafelforallphasesinthelifetimeof

theproductsupplied.

Theusershallalwasreadthesafetsectionfirst.Hereaftertheusercanskiptotherelevantsectionforthetasktobecarried

outorfortheinformationneeded.

Thisisthecompletemanualforthesuppliedproduct.

Operators Operators

Operators

Theoperatorsshallreadandunderstandtheinstructionmanualforthesuppliedproduct.

Maintenance Maintenance

Maintenancepersonnel personnel

personnel

Themaintenancepersonnelshallreadandunderstandtheinstructionmanual.

Themaintenancepersonnelortechniciansshallbeskilledwithinthefieldrequiredtocarroutthemaintenanceworksafel.

T T

Trainees rainees

rainees

Traineescanperformtasksunderthesupervisionofanexperiencedemploee.

People People

Peoplein in

ingeneral general

general

Thepublicshallnothaveaccesstothesuppliedproduct.

How How

Howto to

tocontact contact

contactAlfa Alfa

AlfaLaval Laval

Laval

Contactdetailsforallcountriesare

continuallupdatedonourwebsite.

Pleasevisitwww.alfalaval.comtoaccesstheinformationdirectl.

Dif Dif

Differ fer

ferent ent

entactuator actuator

actuatortpes tpes

tpesfor for

forthe the

theSSV SSV

SSVvalve valve

valve

InJune2016thebelowchangewasimplementedandthe“removableokewithbolts”versionistherebphasedoutand

replacedbthe“okewithoutbolts”version.

NOTE NOTE

NOTE

Itisimportanttocheckforwarningsmarkedontheactuatorwhenservicinganactuator-seebelowtable.

2Safety

Unsafepracticesandotherimportantinformationareemphasisedinthismanual.

Warningsareemphasisedbymeansofspecialsigns.

Full Full

Fullmaintainable maintainable

maintainableactuator actuator

actuator

Springcageandcanbeopened

Full Full

Fullmaintainable maintainable

maintainableactuator actuator

actuator

Springcageandcanbeopened

Actuator Actuator

Actuatortpe tpe

tpe

“Removableokewithbolts”.

Iftheokewithboltsisdamagedithasto

bereplacedbthe“okewithoutbolts”

“Yokewithoutbolts”

Y Y

Yoke oke

oketpe tpe

tpe

YesYes

Service Service

Service

NoNo

Marked Marked

Markedwith with

withwar war

warnings nings

nings

From2006toJune2016FromJune2016

Y Y

Year ear

earof of

ofpr pr

production oduction

oduction

2.2Warningsigns

Generalwarning

Causticagents

2Safety

Allwarningsinthemanualaresummarisedonthispage.

Payspecialattentiontothisinstructionsbelowsothatseverepersonalinjuryand/ordamagetothevalveareavoided.

2.3Safetyprecautions

Actuators Actuators

Actuators

Ifsupportairisutilised:

-ShockintheactuatormustNEVER NEVER

NEVERoccur

-SupportaironhighpressureactuatorversionsisNOT NOT

NOTallowed

Topreventshockintheactuatorandtopreventexceeding10bar/145PSIproductpressure,AlfaLavalrecommendsNOT NOT

NOTto

exceed3bar/43.5PSIsupportaironthespringsideinalltheUniqueSSVactuators.

Ifsupportairisconnectedalwasusethe3bar/43.5PSIairrelieffittings=9611995903.

Usingtheairrelieffittingalsoextendstheservicelifeoftheactuatorpistono-ring.

Pos. Pos.

Pos.no. no.

no.5 5

Foractuators,manufacturedear2005-2018,withserialnumber

from1000000-5999999andfrom20000000000-59999999999

alwasusesteeladapter(pos5)=9614065301

Tightentorque=30Nm

Pos. Pos.

Pos.no. no.

no.5 5

Foractuators,manufacturedear2019-->with

serialnumberfrom6000000to7000000andfrom

60000000000to70000000000alwasusesteel

adapter(pos5)=9615374701

Tightentorque=15Nm

Pos. Pos.

Pos.no. no.

no.5 5

Foractuators,manufacturedear2005-2018,withserialnumberfrom1000000-5999999

andfrom20000000000-59999999999alwasusesteeladapter(pos5)=9614065301

Tightentorque=30Nm

Pos. Pos.

Pos.no. no.

no.5 5

Foractuators,manufacturedear2019-->withserialnumberfrom6000000to7000000and

from60000000000to70000000000alwasusesteeladapter(pos5)=9615374701

Tightentorque=15Nm

2Safety

Allwarningsinthemanualaresummarisedonthispage.

Payspecialattentiontothisinstructionsbelowsothatseverepersonalinjuryand/ordamagetothevalveareavoided.

AlfaLavalrecommendsmax.3barsupportair

Alwasusethe“3barairrelieffittings”onsupportair.

AlfaLavalarticlenumber=9611995903

2Safety

Allwarningsinthemanualaresummarisedonthispage.

Payspecialattentiontothisinstructionsbelowsothatseverepersonalinjuryand/ordamagetothevalveareavoided.

Installation Installation

Installation

Alwas Alwas

Alwasreadthetechnicaldatathoroughl(seesection6Technicaldata)

Alwas Alwas

Alwasreleasecompressedairafteruse

Never Never

Nevertouchmovingpartsiftheactuatorissuppliedwithcompressedair

Never Never

Nevertouchthevalveorthepipelineswhenprocessinghotliquidsorwhensterilising

Never Never

Neverdismantlethevalvewithvalveandpipelinesunderpressure

Never Never

Neverdismantlethevalvewhenitishot

Operation Operation

Operation

Never Never

Neverdismantlethevalvewithvalveandpipelinesunderpressure

Never Never

Neverdismantlethevalvewhenitishot

Alwas Alwas

Alwasreadthetechnicaldatathoroughl(seesection6Technicaldata)

Alwas Alwas

Alwasreleasecompressedairafteruse

Never Never

Nevertouchthevalveorthepipelineswhenprocessinghotliquidsorwhensterilising

Never Never

Nevertouchmovingpartsiftheactuatorissuppliedwithcompressedair

Alwas Alwas

Alwasrinsewellwithcleanwateraftercleaning

Alwas Alwas

Alwashandleleandacidwithgreatcare

Maintenance Maintenance

Maintenance

Alwas Alwas

Alwasreadthetechnicaldatathoroughl(seesection6Technicaldata)

Alwas Alwas

Alwasreleasecompressedairafteruse

Never Never

Neverservicethevalvewhenitishot

Never Never

Neverservicethevalvewithvalveandpipelinesunderpressure

Never Never

Neverstickourfingersthroughthevalveportsiftheactuatorissuppliedwithcompressedair

Never Never

Nevertouchmovingpartsiftheactuatorissuppliedwithcompressedair

Alwas Alwas

AlwasuseAlfaLavalgenuinespareparts

T T

Transportation ransportation

ransportation

Alwas Alwas

Alwasensurethatcompressedairisreleased

Alwas Alwas

Alwasensurethatallconnectionsaredisconnectedbeforeattemptingtoremovethevalvefromthe

installation

Alwas Alwas

Alwasdrainliquidoutofvalvesbeforetransportation

Alwas Alwas

Alwasusepredesignedliftingpointsifdefined

Alwas Alwas

Alwasensuresufficientfixingofthevalveduringtransportation-ifspecialldesignedpackagingmaterial

isavailable,itmustbeused

STORAGE STORAGE

STORAGE

Ideall,asaguideAlfaLavalrecommend:

-Storesuppliedproductassuppliedinoriginalpackaging

-Portopeningshouldbeprotectedagainstaningress

-Baresteel(notstainless)shouldbelightloiled/greased

-Storeinaclean,drplacewithoutdirectsunlightorUVlight

-Temperaturerange-5to40°C

-Relativehumiditlessthan60%

-Noexposuretocorrosivesubstances(alsoaircontained).

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