Alfalaval S946 User guide

System Manual - English

S 946 Flex Separation Module

System Manual

English

S 946 Flex Separation Module

MAN Diesel & Turbo

MANAGUA

Order No.: 4500968861

Al Order No.: 84.6893.31

MAN Material: 11.63010-0244

MAN Diesel & Turbo

MANAGUA

Order No.: 4500968861

Al Order No.: 84.6893.31

Process Data Sheets

Safety

S and P Flex Separation

System Description

Operating Instructions

Parameter List

Alarms and Fault

Finding

Installation System

Reference

Marine & Diesel Equipment

Separator Manual

With Spare Parts Catalogue

Printed June 2008

Document No. 587876-02

Configuration No. 108918-25

MAN Diesel & Turbo

MANAGUA

Order No.: 4500968861

Al Order No. 84.6893.31

S 946 Flex Separation Module

Anncillary Components

With Spare Parts Catalogue

ANNEX

MAN Diesel & Turbo SE

D-86224 Augsburg

Process data

Lubeoil Separator type S946

Delivery as Flex Modules

Order Managua

December 16th, 2014

General

ALCAPTM-System

●ALCAPTM was specially developed for cleaning of heavy fuel oils

●Max. density of the oils to be cleaned 1.010 kg/m³ at 15 °C

●Combination of purifier and clarifier within one machine, thus no more series arrangement of a

purifier followed by a clarifier necessary

●Continuous supervision of changes in water content in the clean oil outlet

●Measuring principle independent from the conductivity of the separated water

Separators of the S type 921 to 987 series

●Self cleaning ALCAPTM separators

●EPC 60 –control unit with multilingual clear text messages (English, German, French, Spanish,

Portuguese, Finnish,)

●Discharge without pressure pulse and remarkably reduced sludge tank load due to

CentriShootTM discharge system

●Maintenance free and easy to handle CentriLockTM bowl lock function

Process conditions

treated Oil

Lube Oil

viscosity

84 cSt/50°C

density

895 kg /m3 at 15°C

feed temperature

min. 50°C

separation temperature

95°C at normal conditions

max. effective capacity

5.000 l/h

colour

C3, RAL 9002

Separator

type

S946

quantity

separation principle

ALCAP

discharge system

centrishoot

clean oil discharge pressure

3.0 bar

electric motor, IE2

11,0 kW

sludge production (without water and solids), 1h discharge

153

Pump

working principle

screw pump

type

ALP 0075

quantity

1 per separator

pump capacity

5.090 l/h,

suction height

4,4 m

delivery height

approx. 2 bar

speed

1.700 1/min

electric motor, IE2

2,0 kW

Steam heater

type

CBM 30-40

quantity

1 per separator

steam pressure, temperature of the system

9 bar / 175°C

design steam pressure, temperature heater

6 bar / 164°C

pressure drop steam, oil

0,03 bar / 0,36 bar

oil temperature

50 --> 95°C

steam consumption

197 kg/h

duty margin

38%

max. operation pressure / temperature

16 bar, 225°C

Enviromental conditions

ambient temperature

max. 55°C

humidity

95 RH

altitude

max. 1.500m for 95°C separation temperature

installation of equipment

indoor

Electrical supply

voltage / frequency

440 V, 60 Hz

control voltage

230 V

valve operating voltage

24 V

Operating water

Hardness

< 180 g Ca CO3, 10° dH

chloride ions

<100 ppm NaCl

pH- value

6,5 - 9

suspended matter

max 10 ppm

particle size

max. 50 m

feed temperature

between +5 and 55°C

feed pressure

between 2 and 8 bar

required capacity of water

min. flowrate 11 l per minute

average water consumption per discharge

6,4 liter

Compressed air

feed pressure

between 5 and 8 bar

average air consumption

1,01 Nm3/h

Adjustments and set points

01MJV22 CT960 temperature transmitter

01MJV22 CT960 temperature alarm low

90°C

01MJV22 CT960 temperature alarm high

100°C

01MJV22 CP980 pressure transmitter clean oil discharge

01MJV22 CP980 pressure clean oil discharge alarms

high: 3,0 bar / low: 1,2 bar

ABB Motors Technical Data Sheet - DOL

and Generators

Project Location

Department/Author Customer name Customer ref. Item name

3GAA131315-KDEAL1

Our ref. Rev/Changed by Date of issue Saving ident Pages

A31-10-2011

No. Definition Data Unit Remarks

1Product TEFC, 3-phase, squirrel cage induction motor

2Product code 3GAA131315-KDEAL1

3Type/Frame M3AA 132 SMB 2

4Mounting IM2111

5Rated output PN9,5 kW

6Service factor 1

7Type of duty S1(IEC) 100%

8Rated voltage UN460 VD ± 5 % (IEC 60034-1)

9Rated frequency fN60 Hz ± 2 % (IEC 60034-1)

10 Rated speed nN3510 r/min

11 Rated current IN17,5 A

12 No-load current 4,6 A

13 Starting current Is/IN8,5 Fullfilled IEC 60034-12 des. N,H

14 Nominal torque TN30 Nm

15 Locked rotor torque TS/TN2,5

16 Maximum torque Tmax/TN4

17 Minimum torque Tmin/TN2,5

18 Speed at minimum torque 0r/min

Load characteristics (IEC 60034-2-1:2007) Load % Current A Efficiency % Power factor

19 PLL determined from residual loss 100 17,0 90,9 / IE2 0,93

20 75 13,1 91,5 0,9

21 50 9,4 91,2 0,84

22 Start 145 0,5

23 Maximum starting time from hot 15 s

24 Maximum starting time from cold 27 s

25 Insulation class / Temperature class F / B

26 Ambient temperature 55 °C

27 Altitude 1000 m.a.s.l.

28 Enclosure IP55

29 Cooling system IC411 self ventilated

30 Bearing DE/NDE 6308-2Z/C3 - 6208-2Z/C3

31 Type of Grease

32 Sound pressure level (LP dB(A) 1m) 68 dB(A) at load

33 Moment of inertia J = ¼ GD2 0,01865 kg-m2

34 Balancing

35 Vibration class

36 Position of terminal box Top

37 Terminal box entries; no, dimens.

38 Number of power terminals

39 Direction of rotation CW or CCW

40 Weight of rotor 13 kg

41 Total weight of motor 77 kg

42 Dimension drawing no.

Ex-motors

Option Variant Codes / Definition

49 Rating plate

50 VHz kW RPM CosPh A

51 380-420D 50 9,5 2915 0,91 17,5

52 660-690Y 50 9,5 2915 0,91 10,1

53 440-480D 60 9,5 3510 0,91 17,5

Remarks:

Data based on situation 13-11-2010

All data subject to tolerances in accordance with IEC

Guaranteed values on request

ABB Motors Technical Data Sheet - DOL

and Generators

Project Location

Department/Author Customer name Customer ref. Item name

1,00001

Our ref. Rev/Changed by Date of issue Saving ident Pages

A21.11.2012 untitled.xls 1(3)

No. Definition Data Unit Remarks

1Product TEFC, 3-phase, squirrel cage induction motor

2Product code 3GAA 102 213-BSE

3Type/Frame M2AA 100 LC 4

4Mounting IM3001, B5(flange)

5Rated output PN2,2 kW

6Service factor 1

7Type of duty S1(IEC) 100%

8Rated voltage UN460 VY ± 5 % (IEC 60034-1)

9Rated frequency fN60 Hz ± 2 % (IEC 60034-1)

10 Rated speed nN1760 r/min

11 Rated current IN4,2 A

12 No-load current 2,5 A

13 Starting current Is/IN9,1 Fullfilled IEC 60034-12 design N,H

14 Nominal torque TN11,9 Nm

15 Locked rotor torque TS/TN3,4

16 Maximum torque Tmax/TN4,5

17 Minimum torque Tmin/TN3,4

18 Speed at minimum torque 0r/min

Load characteristics (IEC 60034-2-1:2007) Load % Current A Efficiency % Power factor

19 PLL determined from residual loss 100 4,2 87,6 / IE2 0,75

20 75 3,5 87 0,67

21 50 3,0 84,3 0,54

22 Start 38 0,58

23 Maximum starting time from hot 15 s

24 Maximum starting time from cold 27 s

25 Insulation class / Temperature class F / B

26 Ambient temperature 40 °C

27 Altitude 1000 m.a.s.l.

28 Enclosure IP55

29 Cooling system IC411 self ventilated

30 Bearing DE/NDE 6306-2Z/C3 - 6205-2Z/C3

31 Type of Grease

32 Sound pressure level (LP dB(A) 1m) 57 dB(A) at load

33 Moment of inertia J = ¼ GD2 0,009 kg-m2

34 Balancing

35 Vibration class

36 Position of terminal box Top

37 Terminal box entries; no, dimens.

38 Number of power terminals

39 Direction of rotation CW or CCW

40 Weight of rotor 8kg

41 Total weight of motor 25 kg

42 Dimension drawing no.

Ex-motors

Option Variant Codes / Definition

Remarks:

Data based on situation 2012-04-10

All data subject to tolerances in accordance with IEC

Guaranteed values on request

position no.:

Betriebsdaten 1 Betriebsdaten 2

operating data 1 operating data 2

medium

series (3S / ALP)

ALP ALP

size

75 75

suction pressure bar 0,0 0,0

total pressure bar 2,0 2,0

difference pressure bar

2,0 2,0

viscosity mm²/s 84 54

revolution 1/min 1700 1700

temperature °C 50 60

capacity l/h 5134,1 5096,2

m³/h 5,13 5,10

power requirement kW 0,77 0,70

min. suction pressure (abs.) mWs / mWC 5,94 6,05

NPSH required mWs / mWC 2,25 2,14

noise level pump dB (A) 57,1 57,1

torque Nm 4,3 4

efficiency (total) %37,1 40,2

efficiency (volumetric) %97,1 96,4

axial velocity m/s 2,0 2,0

moment of inertia kgm2 0,0001645 0,0001645

capacity

subject to change (04/2013)

&ND&Field1051744:VI&Field1051745:Auslegung&Field64:20.09.2012&Field1051747:148414&Field1056706:0010&Field1:gasc

17. Dezember 2014

Version: 14.4.1 COPY RIGHT by KRAL

Three-screw Pump Sizing

performance data

power required

Lube Oil

starting torque

www.alfalaval.com, E-mail: info.dk@alfalaval.com

Alfa Laval Kolding A/S, P O Box 802, 6000 Kolding, Denmark; Tel.: +45 79 32 22 00

0,2

0,4

0,6

0,8

0 0,5 1 1,5 2 2,5

100

0 0,5 1 1,5 2 2,5

0,0

1,0

2,0

3,0

4,0

5,0

0 500 1000 1500 2000

operating data 1

operating data 2

pressure (bar)

revolution (1/min)

pressure (bar)

torque (Nm)

power requirement (kW)

capcity (l/min)

project no.:

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