Alfalaval SMP-BCA User manual

ESE02251-EN52022-10

Originalmanual

InstructionManual

SMP-BCAAsepticMixproofValvewithPTFEDiaphragm

Tableofcontents

Theinformationhereiniscorrectatthetimeofissuebutmaybesubjecttochangewithoutpriornotice

1.DeclarationsofConformity.................................................................4

2.Safety..........................................................................................6

2.1.Importantinformation.............................................................................6

2.2.Warningsigns.....................................................................................6

2.3.Safetyprecautions................................................................................

3.Installation....................................................................................8

3.1.Unpacking/delivery...............................................................................8

3.2.Recyclinginformation.............................................................................9

3.3.Generalinstallation................................................................................9

3.4.Welding............................................................................................12

4.Operation.....................................................................................13

4.1.Operation..........................................................................................13

4.2.Faultfinding.......................................................................................13

4.3.Recommendedcleaning.........................................................................14

4.4.Cleaningandsterilizationequipment(optionalextra)..........................................16

5.Maintenance..................................................................................17

5.1.Generalmaintenance.............................................................................1

5.2.Dismantlingofvalve..............................................................................19

5.3.Assemblyofvalve.................................................................................20

5.4.Dismantlingofactuator...........................................................................23

5.5.Assemblyofactuator.............................................................................24

5.6.Replacementofplugseals.......................................................................25

6.Technicaldata................................................................................29

6.1.Technicaldata.....................................................................................29

7.Partslistandservicekits...................................................................31

.1.Stopvalve.........................................................................................34

.2.Change-overvalve................................................................................38

.3.Toolforplugseals................................................................................42

1DeclarationsofConformity

EU EU

EUDeclaration Declaration

Declarationof of

ofConformity Conformity

Conformity

TheDesignatedCompany

AlfaLavalKoldingA/S,Albuen31,DK-6000Kolding,Denmark,+459322200

Companyname,addressandphonenumber

Herebydeclarethat

SanitaryMixproofValve

Designation

SMP-BCPN10

Type

isinconformitywiththefollowingdirectiveswithamendments:

-MachineryDirective2006/42/EC

-PressureEquipmentDirective2014/68/ECandwassubjectedtothefollowingassessmentprocedureModuleA

Thepersonauthorisedtocompilethetechnicalfileisthesignerofthisdocument.

GlobalProductQualityManagerLarsKruseAndersen

TitleName

Kolding,Denmark2022–10–01

PlaceDate(YYYY-MM-DD)Signature

ThisDeclarationofConformityreplacesDeclarationofConformitydated2016-06-15

1DeclarationsofConformity

UK UK

UKDeclaration Declaration

Declarationof of

ofConformity Conformity

Conformity

TheDesignatedCompany

AlfaLavalKoldingA/S,Albuen31,DK-6000Kolding,Denmark,+459322200

Companyname,addressandphonenumber

Herebydeclarethat

SanitaryMixproofValve

Designation

SMP-BCPN10

Type

isinconformitywiththefollowingdirectiveswithamendments:

-TheSupplyofMachinery(Safety)Regulations2008

-ThePressureEquipment(Safety)Regulations2016category1andsubjectedtoassessmentprocedureModuleA

Signedonbehalfof:AlfaLavalKoldingA/S

GlobalProductQualityManagerLarsKruseAndersen

TitleName

Kolding,Denmark2022–10–01

PlaceDate(YYYY-MM-DD)Signature

DoCRevison_01_102022

2Safety

Unsafepracticesandotherimportantinformationareemphasizedinthismanual.Warningsareemphasizedbymeansofspecial

signs.Allwarningsinthemanualaresummarizedonthispage.Payspecialattentiontotheinstructionsbelowsothatsevere

personalinjuryand/ordamagetothevalveareavoided.

2.1Importantinformation

Always Always

Alwaysr r

read ead

eadthe the

themanual manual

manualbefor befor

before e

eusing using

usingthe the

thevalve! valve!

valve!

W W

WARNING ARNING

ARNING

Indicatesthatspecialproceduresmustbefollowedtoavoidseriouspersonalinjury.

CAUTION CAUTION

CAUTION

Indicatesthatspecialproceduresmustbefollowedtoavoiddamagetothevalve.

NOTE NOTE

NOTE

Indicatesimportantinformationtosimplifyorclarifyprocedures.

2.2Warningsigns

Generalwarning:Causticagents:Cuttingdanger:

2Safety

Unsafepracticesandotherimportantinformationareemphasizedinthismanual.Warningsareemphasizedbymeansofspecial

signs.Allwarningsinthemanualaresummarizedonthispage.Payspecialattentiontotheinstructionsbelowsothatsevere

personalinjuryand/ordamagetothevalveareavoided.

2.3Safetyprecautions

Installation: Installation:

Installation:

Always Always

Alwaysreadthetechnicaldatathoroughly(seechapter6.1Technicaldata).

Always Always

Alwaysreleasecompressedairafteruse.

Never Never

Nevertouchtheclipassemblyortheactuatorpistonrodiftheactuatorissuppliedwithcompressedair.

Never Never

Neverstickyourfingersthroughthevalveportsiftheactuatorissuppliedwithcompressedair.

Operation: Operation:

Operation:

Always Always

Alwaysreadthetechnicaldatathoroughly(seechapter6.1Technicaldata).

Always Always

Alwaysreleasecompressedairafteruse.

Never Never

Nevertouchtheclipassemblyortheactuatorpistonrodwhentheactuatorissuppliedwithcompressedair.

Never Never

Nevertouchthevalveorthepipelineswhenprocessinghotliquidsorwhensterilizing.

Always Always

Alwayshandlelyeandacidwithgreatcare.

Always Always

Alwayskeepthecleaningpressurelowerthantheproductpressure.

Never Never

Neverthrottletheoutletofthedetectingvalve.

Maintenance: Maintenance:

Maintenance:

Always Always

Alwaysreadthetechnicaldatathoroughly(seechapter6.1Technicaldata).

Always Always

Alwaysreleasecompressedairafteruse.

Always Always

AlwaysremovetheCIPconnectionsbeforeservice.

Never Never

Neverservicethevalvewhenitishot.

Never Never

Neverservicethevalvewithvalveandpipelinesunderpressure.

Never Never

Neverstickyourfingersthroughthevalveportsiftheactuatorissuppliedwithcompressedair.

Never Never

Nevertouchtheclipassemblyortheactuatorpistonrodiftheactuatorissuppliedwithcompressedair.

T T

Transportation: ransportation:

ransportation:

Always Always

Alwaysensurethatcompressedairarereleased.

Always Always

Alwaysensurethatallconnectionsisdisconnectedbeforeattemptingtoremovethevalvefromtheinstallation.

Always Always

Alwaysdrainliquidoutofvalvesbeforetransportation.

Always Always

Alwaysusedpredesignedliftingpointsifdefined.

Always Always

Alwaysensuresufficientfixingofthevalveduringtransportation-ifspeciallydesignedpackagingmaterialisavailable,it

mustbeused.

3Installation

Theinstructionmanualispartofthedelivery.

Studytheinstructionscarefully.

StopvalveWithonevalvebody.Change-overvalveWiththreevalvebodies.

CIP=CleaningInPlace(see4.3Recommendedcleaning).

3.1Unpacking/delivery

Step Step

Step1 1

CAUTION! CAUTION!

CAUTION!

AlfaLavalcannotbeheldresponsibleforincorrectunpacking.

Check Check

Checkthe the

thedelivery delivery

deliveryfor: for:

for:

1.Completevalve,standardorthree-bodiedvalve.

2.Deliverynote.

3.Instructionmanual.

Step Step

Step2 2

Removepossiblepackingmaterialsfromthevalveports.Avoid

damagingtheairconnectionandthevalveports,thedetecting

valveandtheCIPvalve.Caution! Caution!

Caution!

Remove Remove

Removepacking packing

packing

materials! materials!

materials!

Step Step

Step3 3

Inspectthevalveforvisibletransportdamage.

Inspection! Inspection!

Inspection!

3Installation

Studytheinstructionscarefullyandpayspecialattentiontothewarnings!

Thevalvehasweldingendsasstandardbutcanalsobesuppliedwithfittings.

CIP=CleaningInPlace(seesection4.3Recommendedcleaning).

3.2Recyclinginformation

• •

•Unpacking Unpacking

Unpacking

-Packingmaterialconsistsofwood,plastics,cardboardboxesandinsomecasesmetalstraps.

-Woodandcardboardboxescanbere-used,recycledorusedforenergyrecovery.

-Plasticsshouldberecycledorburntatalicensedwasteincinerationplant.

-Metalstrapsshouldbesentformaterialrecycling.

• •

•Maintenance Maintenance

Maintenance

-Duringmaintenance,oilandwearingpartsinthemachinearereplaced.

-Allmetalpartsshouldbesentformaterialrecycling.

-Wornoutordefectiveelectronicpartsshouldbesenttoalicensedhandlerformaterialrecycling.

-Oilandallnon-metalwearpartsmustbedisposedoffinagreementwithlocalregulations.

• •

•Scrapping Scrapping

Scrapping

-Atendofuse,theequipmentmustberecycledaccordingtotherelevant,localregulations.Besidestheequipmentitself,any

hazardousresiduesfromtheprocessliquidmustbeconsideredanddealtwithinapropermanner.Whenindoubt,orinthe

absenceoflocalregulations,pleasecontactyourlocalAlfaLavalsalescompany.

3.3Generalinstallation

Step Step

Step1 1

-Alwaysreadthetechnicaldatathoroughly(see6.1Technicaldata).

-Alwaysreleasecompressedairafteruse.

-Nevertouchtheclipassemblyortheactuatorpistonrodiftheactuatorissuppliedwithcompressedair.

CAUTION! CAUTION!

CAUTION!

AlfaLavalcannotbeheldresponsibleforincorrectinstallation.

Step Step

Step2 2

Installthevalvesothat:

-Theactuatoristurnedtotheuppermostpoint.

-Thedetectingvalveisself-draining.

-Theflowisagainsttheclosingdirectiontoavoidwaterhammer.

StopvalveChange-overvalve

Inlet

A A

Avoid void

voidwater water

waterhammer! hammer!

hammer!

3Installation

Studytheinstructionscarefullyandpayspecialattentiontothewarnings!

Thevalvehasweldingendsasstandardbutcanalsobesuppliedwithfittings.

CIP=CleaningInPlace(seesection4.3Recommendedcleaning).

Step Step

Step3 3

Avoidstressingthevalve.Payspecialattentionto:

-Vibrations.

-Thermalexpansionofthetubes.

-Excessivewelding

-Overloadingofthepipelines

Risk Risk

Riskof of

ofdamage! damage!

damage!

Step Step

Step4 4

Fittings: Fittings:

Fittings:

Ensurethattheconnectionsaretight.

Remember Remember

Rememberseal seal

sealrings! rings!

rings!

Step Step

Step5 5

Drain Drain

Drainconnection connection

connection:

Thedrainhoseonthebonnetshouldalwaysbeconnectedtoa

tubesothatnopersonalinjurycanoccurincaseofaleakage.

Air Air

Airconnection connection

connection

R1/8”(BSP) R1/8”(BSP)

R1/8”(BSP)R1/8”(BSP)

(additionalairsupply)

Air-R1/8”(BSP)

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