Alemite 9961 series User manual

Service Guide

SER 9961-1

9961-1

Alemite, LLC

167 Roweland Avenue, Johnson City, Tennessee 37601

www.alemite.com

This document contains confidential information that is the property of Alemite, LLC

670800 and is not to be copied, used, or disclosed to others without express written permission. Revision (9-11)

Figure 1 Medium-Pressure Portable Pump

Models 9961-1

Description

The major components of the portable pump

assembly in the 9961 model series consist of a(n):

• air-operated motor

• double-acting reciprocating pump tube

• drum cover assembly

• drum dolly assembly

• control valve assembly with delivery hose

• electronic meter

Pump Assembly

The medium-pressure (5:1 ratio) pump included

with the assembly is designed to deliver gear oils

directly from original 16-gallon containers.

Models 9961-1 and 9961-A1

The electronic meter on each model registers in

a different unit of measurement. See Figure 1. The

meter must be programmed for desired units before

use.

NOTE: Both portable pump models

contain a 9968-A stripped pump.

Specifications

IMPORTANT: For detailed informa-

tion on the pump tube (including

specifications and performance data)

refer to SER 9968.

For information on the motor, please

refer to SER 339413.

Medium-Pressure Portable Pump

Pump

Model Meter

Model

Weight Overall Height

(including Drum)

lbs kg Inches Meters

9961-1 Pints 40 18.2 40-3/4 " 1.04

* Can be reprogrammed to register pints, quarts, gallons or liters

SER 9961-1 Medium-Pressure Portable Pump

Revision (9-11) 2 Alemite, LLC

Figure 2 Medium-Pressure Portable Pump Models 9961-1 and 9961-A1 - Exploded View

Medium-Pressure Portable Pump SER 9961-1

Alemite, LLC 3 Revision (9-11)

Item

No. Part No. Description Qty Notes Numeric Order

Part # (Item #)

1 9968-A Pump Assembly 1 See SER 9968 3679 (4)

2 338147-1 Extension, 21-3/4 " Long 1 9968-A (1)

3Nipple, 1/2 " NPTF (m) 17492 (14)

4 3679 Meter, Electronic 1 See SER 3679 17804 (10)

5317813-5F Hose, Material, 1/2 " ID (5-1/2 ' Long) 148018 (7)

6338145 Cover Assembly (w/ Gasket) 177009 (16)

7 Screw, Thumb, 1/4 " -28 3

Included with

item 6

77650 (15)

8 Capscrew, 1/4 " -20 x 1/2 " 477786 (8)

9Washer, Lock, 1/4 " 4 170343 (13)

10 Washer, 1/4 " 4 172207-1 (9)

11 316315-5 Dolly Assembly 1See SER 316315-5 172263-4 (3)

12 Hanger 1316315-5 (11)

13 Screw, 1/4 " -20 x 7/16 " 1317813-5F (5)

14 7492 Valve Assembly, Control 1See SER 7492 338147-1 (2)

15 Nut, Hex Head, 1/4 " -20 1338145 (6)

16 Washer, Lock, 1/4 " 1338788 (12)

Legend:

Part numbers left blank (or in italics) are not available separately

designates a repair kit item

SER 9961-1 Medium-Pressure Portable Pump

Revision (9-11) 4 Alemite, LLC

Assembly

NOTE: Refer to Figure 2 for component

identification on all assembly procedures.

CAUTION

Select a clean environment for all assembly proce-

dures. Prevent contamination from foreign mate-

rial. Damage to components can occur.

Dolly

1. Secure the container to Dolly (8).

•RefertoSER316315-5 for details.

Pump Assembly

IMPORTANT: Make sure to remove the pro-

tective cover from the inlet of Pump Assem-

bly (1).

Do not apply thread sealant to the first two

(2) threads of any connection. Contamina-

tion can occur.

2. Install the Pump and Extension Assembly into

Cover (6).

3. Secure the Pump Assembly to the Cover with

Washers (16), Lock Washers (15), and Capscrews (14).

• Tighten the Capscrews securely in a crisscross

pattern.

4. Fit the pump and cover assembly onto the container.

5. Secure the Cover to the container with Thumb

Screws (7).

Control Valve and Material Hose

6. Screw the Control Valve and Hose Assembly (with

thread sealant) into Meter (4).

• Tighten the Hose securely.

7. Attach the Control Valve onto Hanger (9).

Changes Since Last Printing

Changed Meter

Updated repair parts

This manual suits for next models

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