Table of contents
Installation Manual
AM/285/EN/1.0.0 iii
Table of contents
1. Introduction .................................................................................................. 1
1.1. Safety precautions ............................................................................. 1
1.2. Symbols ............................................................................................. 1
2. General description of installation ............................................................... 3
3. Installation Methods .................................................................................... 5
3.1. Repowering installation ..................................................................... 7
3.1.1. Reinforced plastic mounting template .................................... 7
3.1.2. Aluminium mounting template .............................................. 12
3.2. Installation out of the mould ........................................................... 12
3.2.1. Removable mounting template mould ................................... 13
3.2.2. Fixed mounting template ...................................................... 14
4. Attaching the propulsion unit .................................................................... 17
4.1. Preparations .................................................................................... 17
4.2. Attaching the body .......................................................................... 18
4.3. Installing the lubrication system for the bearing ............................ 22
4.3.1. Front bearing ........................................................................ 22
4.3.2. Rear bearing ......................................................................... 23
4.4. Attaching the hydraulic cylinders .................................................... 27
4.4.1. Filling the hydraulic cylinder installation holes with
grease .............................................................................................. 29
4.5. Attaching the hydraulic pump ......................................................... 30
4.6. Oil cooling ....................................................................................... 32
4.7. Attaching the grass rake ................................................................. 33
4.8. Installing the raw water cooling line .............................................. 33
4.9. Installing the inspection hatch elevation collar ............................... 35
5. Installing the control system ..................................................................... 37
5.1. Connecting the reversing deflector to the control system ............... 37
5.1.1. Connecting the control cables .............................................. 40
5.1.2. Cylinder adjustment .............................................................. 42
5.2. Connecting the steering nozzle to the control system ..................... 44
6. Engine installation ..................................................................................... 47
7. Antifouling .................................................................................................. 49
Appendix 1. Grease recommendations ........................................................... 51
Appendix 2. Oil recommendations ................................................................. 52
Appendix 3. Tightening torques ..................................................................... 53
Appendix 4. Control system hydraulic line .................................................... 54
Appendix 5. Movement range of the hydraulic cylinder control lever ........... 57
Appendix 6. Fastening screws AJ 285 ............................................................ 58
