Humphree HCS-5 User manual
HCS-5
HCS-5
For software versions 5.7.x
INSTALLATION MANUAL
FIN AND INTERCEPTOR
SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . 3
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Interceptor Safety Information . . . . . . . . . . . . . . . . . . . . 3
Fin Safety Information . . . . . . . . . . . . . . . . . . . . . . . 4
IMPORTANT NOTICES . . . . . . . . . . . . . . . . . . . . . . . 5
COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . 6
MOUNTING GUIDELINES . . . . . . . . . . . . . . . . . . . . . . 7
INTERCEPTOR INSTALLATION . . . . . . . . . . . . . . . . . . . . 11
Installation without Mounting Plate. . . . . . . . . . . . . . . . . . 11
Installation with Mounting Plate . . . . . . . . . . . . . . . . . . . 16
Painting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Servo Installation . . . . . . . . . . . . . . . . . . . . . . . . . 27
FIN INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 28
RCU INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 29
CONTROL PANEL INSTALLATION . . . . . . . . . . . . . . . . . . 30
GPS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 31
CABLE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 32
GPS Cable Connection. . . . . . . . . . . . . . . . . . . . . . . 32
Control Panel and RCU Connection . . . . . . . . . . . . . . . . . 32
Servo Cable Installation . . . . . . . . . . . . . . . . . . . . . . 33
RCU Cable Installation . . . . . . . . . . . . . . . . . . . . . . . 33
End Termination Plug Installation . . . . . . . . . . . . . . . . . . . 33
EXTBUS and Analog Interface Cable Installation . . . . . . . . . . . . . 34
Key Switch Installation . . . . . . . . . . . . . . . . . . . . . . . 35
Power Supply Cable . . . . . . . . . . . . . . . . . . . . . . . . 35
START UP THE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . 36
APPENDIX . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Contents
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INSTALLATION MANUAL HCS-5 020311 5.7.x 03
SAFETY INFORMATION
General
Please read the manual carefully before operating the Humphree system and pay extra attention to the following
safety notices:
WARNING!
●Make sure to read all Warnings thoroughly as they contain important safety information.The Humphree
system can cause serious injuries or death if not used properly.
IMPORTANT!
●The Important notices contain important instructions to avoid damage or malfunctions on the Humphree
system or other property.
NOTE!
●A note contains information that facilitates the work when operating the Humphree system.
Interceptor Safety Information
WARNING!
When installing the interceptors, make sure that there is no electrical current connected to them.
Isolate shore electrical current to the engine block, battery charger, or accessories mounted on the
engine.
WARNING!
Sharp edges, watch your fingers.
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INSTALLATION MANUAL HCS-5 020311 5.7.x 03
Fin Safety Information
WARNING!
Before docking, make sure the Humphree system is turned off by the main switch.
WARNING!
Before installation or service, the electrical power to the servo units with dedicated power supply must
be switched off.
WARNING!
Fins must be in neutral position before the boat is lifted out of the water.The lifting device and/or
struts must be placed in such a way that the fins are not damaged.To create a safe workplace in the
area around the ns, it is recommended to have an enclosed area of at least 1.5 x n length 360°
around the n.
WARNING!
There is a risk of being squeezed between the fin and the hull when working in the area of the fin.
Work with caution in the area around the fins.
WARNING!
The fins are rotating when enabled in ZERO SPEED STABILIZATION mode. Swimmers must stay away
from the fins due to the risk of injury. For safety around the vessel, make sure the installer has applied
appropriate warning signs prominently on the hull above the waterline above each fin.
NO SLINGS NO SWIMMING
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INSTALLATION MANUAL HCS-5 020311 5.7.x 03
IMPORTANT NOTICES
●The following manual is provided for Humphree service workshops, ship-builders, machine manufacturers,
and other authorized workshops that have personnel with qualied professional training. The installation
instructions are only for professionals. If the installation instructions are not followed or if the work is carried
out by non-professional personnel, Humphree will not assume any liability for damage that may incur to
materials or personal injury.
●The information in this document is the property of Humphree and may not be copied or communicated to
a third party, or used for any purpose other than that for which it is supplied, without the express written
consent of Humphree.This information is given in good faith based upon the latest information available to
Humphree, no warranty or representation is given concerning such information, which must not be taken
as establishing any contractual or other commitment binding upon Humphree or any of it subsidiary or
associated companies.
●If the manual is lost or worn, see www.humphree.com or contact your local Humphree dealer.
●The contents of the manual and equipment specications are subject to change without notice.
●All illustrations in the manual are schematically correct but may not be exact copies of the corresponding
equipment on your vessel.
●The screens shown in the manual may not match in detail the screens you see on the display.The screens you
see depends on software versions, system conguration and system settings.
●Humphree will assume no responsibility for damage caused by improper use or modication of the
interceptor system parts, or claims of loss of prot by a third party.
●The interceptor system is protected by patent.
●Inspect the parts at arrival for damage occurred during transportation.
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INSTALLATION MANUAL HCS-5 020311 5.7.x 03
COMPONENTS
The Humphree interceptor system includes one or several control panels, one or several control units, interceptors,
servo units, cables for the complete system, mounting plates (optional), special tools for installing, installation manual,
setup manual, and operator manual.
Control Panel (CP) GPS Antenna RCU
2 x Interceptor Servo Unit
Humphree Wrench (70mm / shaft t) Torque Adater (optional) (36mm /shaft t)
Example Placement of System Components:
Mounting Plate (optional)
Fins Interceptors
RCU
Control Panel
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INSTALLATION MANUAL HCS-5 020311 5.7.x 03
MOUNTING GUIDELINES
Make sure to place the interceptors as close to each other as possible, but not closer than 1mm.
IMPORTANT!
The interceptor blades must not hit each other when deployed.
H, HA, HE, and HEA-series X-series
H, HA, HE, and HAE-series
On H, HA, HE & HAE-series, the shaft is positioned 150mm from the lower edge of the interceptor.
150
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INSTALLATION MANUAL HCS-5 020311 5.7.x 03
X-Series
On X-Series, the shaft is positioned 120mm from the lower edge of the interceptor.
The shaft can be positioned on either side of the interceptor (X-600 and X-750).
Remove the four screws that secure the shaft sleeve to the interceptor. Pull rmly and the shaft sleeve will come
loose. Move it to the other side and fasten the screws.
Placement on Flat Transom
If the transom is at without an angle, install the interceptor ush to the hull bottom edge.
120
90°
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INSTALLATION MANUAL HCS-5 020311 5.7.x 03
Placement on Angled Transom
IMPORTANT!
If the transom has an angle, do not place the interceptor flush to the hull bottom.
●It affects the movement of the vessel when the interceptor blade is retracted.
●It causes unnecessary wear on the interceptor.
NOTE!
There is a mounting plate available with a 13° angle adjustment that can be placed flush to the hull bottom.
OPTION 1:
1. Place a board underneath the location of the interceptor.
2. Place the interceptor on the transom and drag it as close as possible to the board.
3. Mark the position of the interceptor.
OPTION 2:
If the angle of the transom is known, place the interceptor according to the table:
xmm
Transom angle (a) Placement above hull bottom (p)
0 0
5 1.5 mm
8 2.5 mm
10 4.5 mm
13 7.5 mm
15 9.5 mm
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INSTALLATION MANUAL HCS-5 020311 5.7.x 03
Prepare the Transom
Make sure that the transom surface is at.
IMPORTANT!
If the flatness exceeds 1mm, the interceptor may have a higher torque (max 12Nm).
Shaft Sleeve Placement
The shaft sleeve must be installed perpendicular to the interceptor.
If the inside surface has an angle, a spacer (plastic or aluminium) must be produced
to provide a parallel surface.The spacer must be secured to the transom so that it
does not move or glide when the shaft sleeve nut is tightened.
IMPORTANT!
Make sure that the shaft sleeve does not bend during the installation.
1
1
20002000
90°
SHAFT SLEEVE
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