AIRLESSCO TS900 Instruction Manual

3A1169A

ENG

Operation

Interior Texture Sprayer TS900

For use with water based materials only. For professional use only.

Not approved to European explosive atmosphere requirements.

24F566

60 psi (.41 MPa, 4.1 bar) Maximum Fluid Working Pressure

Related Manuals

Important Safety Instructions

Read all warnings and instructions in this

manual. Save these instructions.

311969

3A1171

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Warnings

23A1169A

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-

tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When

these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols and

warnings not covered in this section may appear throughout the body of this manual where applicable.

WARNINGWARNINGWARNING

WARNING

GROUNDING

This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of

electric shock by providing an escape wire for the electric current. This product is equipped with a cord

having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that

is properly installed and grounded in accordance with all local codes and ordinances.

• Improper installation of the grounding plug is able to result in a risk of electric shock.

• When repair or replacement of the cord or plug is required, do not connect the grounding wire to either

flat blade terminal.

• The wire with insulation having an outer surface that is green with or without yellow stripes is the

grounding wire.

• Check with a qualified electrician or serviceman when the grounding instructions are not completely

understood, or when in doubt as to whether the product is properly grounded.

• Do not modify the plug provided; if it does not fit the outlet, have the proper outlet installed by a

qualified electrician.

• This product is for use on a nominal 120V circuit and has a grounding plug similar to the plug

illustrated in the figure below.

• Only connect the product to an outlet having the same configuration as the plug.

• Do not use an adapter with this product.

Extension Cords:

• Use only a 3-wire extension cord that has a 3-blade grounding plug and a 3-slot receptacle that

accepts the plug on the product.

• Make sure your extension cord is not damaged. If an extension cord is necessary, use 12 AWG

(2.5 mm2) minimum to carry the current that the product draws.

• An undersized cord results in a drop in line voltage and loss of power and overheating.

Warnings

3A1169A 3

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent, in work area can ignite or explode. To help prevent fire and explosion:

• Use equipment in well ventilated area.

• Sprayer generates sparks. When flammable liquids are used near the sprayer or for flushing or

cleaning, keep sprayer at least 20 feet (6 meters) away from explosive vapors.

• Keep work area free of debris, including solvent, rags and gasoline.

• Ground equipment in the work area. See Grounding and Electrical Requirements, page 7.

• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until

you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

ELECTRIC SHOCK HAZARD

This equipment must be grounded.Improper grounding, setup, or usage of the system can cause electric

shock.

• Turn off and disconnect power cord before servicing equipment.

• Use only grounded electrical outlets.

• Use only 3-wire extension cords.

• Ensure ground prongs are intact on power and extension cords.

• Do not expose to rain. Store indoors.

PRESSURIZED EQUIPMENT HAZARD

Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and

cause serious injury.

• Follow the Pressure Relief Procedure, page 7 when you stop spraying and before cleaning,

checking, or servicing equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.

WARNINGWARNINGWARNING

WARNING

Warnings

43A1169A

WARNINGWARNINGWARNING

WARNING

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Always wear appropriate gloves, eye protection, and a respirator or mask when painting.

• Do not operate or spray near children. Keep children away from equipment at all times.

• Do not overreach or stand on an unstable support. Keep effective footing and balance at all times.

• Stay alert and watch what you are doing.

• Do not leave the unit energized or under pressure while unattended. When the unit is not in use, turn

off the unit and follow the Pressure Relief Procedure, page 7 for turning off the unit.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not kink or over-bend the hose.

• Do not expose the hose to temperatures or to pressures in excess of those specified by Airlessco.

• Do not use the hose as a strength member to pull or lift the equipment.

PLASTIC PARTS CLEANING SOLVENT HAZARD

Many solvents can degrade plastic parts and cause them to fail, which could cause serious injury or

property damage.

• Use only compatible water-based solvents to clean plastic structural or pressure-containing parts.

•SeeTechnical Data in this and all other equipment instruction manuals. Read fluid and solvent

manufacturer’s MSDSs and recommendations.

BURN HAZARD

Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe burns:

• Do not touch hot fluid or equipment.

MOVING PARTS HAZARD

Moving parts can pinch, cut or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,

follow the Pressure Relief Procedure, page 7 and disconnect all power sources.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating area

of the equipment to help protect you from serious injury, including eye injury, hearing loss, inhalation of

toxic fumes, and burns. This equipment includes but is not limited to:

• Protective eyewear, and hearing protection.

• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.

General Information

3A1169A 5

General Information

Before adding material or starting unit in cold weather,

run warm water through pump.

To ensure water and material are completely drained out

of unit:

1. Remove material line from sprayer.

2. Tip sprayer up as shown.

Before adding material to the hopper, install the burp

guard (J). When only a small amount of material

remains in the hopper, the burp guard prevents material

from shooting out when the unit is turned off. This mate-

rial could splash in the operator’s eyes or on skin, or into

the air.

NOTICE

Water or material remaining in unit when tempera-

tures are below freezing can damage motor and/or

delay pump startup. Do not allow unit to freeze.

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Component Identification

63A1169A

Component Identification

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Item Component Item Component

A Hose Rack/Cord Wrap M Touch-Up Hopper (3/4 Gallon)

B Power Cord N Gun Plug Clip

CRotoFlex™II Pump (inside) P Gun Plug

D Hopper Fitting (fluid inlet) Q Nozzle (Nozzle Selection, page 13)

E Material Hose Outlet R Hose Plug

F Air Hose Outlet S Material/Air Hose

G TS900 - Hopper Gun/Spray Selector Switch U Material Thickness Gauge

H ON/OFF Switch V Gun Air Flow Control Valve

J Burp Guard W Texture Spray Gun (manual 311969)

K TS900 - Material Hopper, 8 Gallon Z Hopper Clamp

L Handle

Preparation

3A1169A 7

Preparation

Pressure Relief Procedure

1. Turn Power Switch OFF.

2. Trigger gun into material hopper.

3. Open gun air valve.

Grounding and Electrical Requirements

This sprayer must be grounded. Grounding reduces the

risk of electrical shock by providing an escape wire for

the electrical current. The sprayer cord includes a

grounding wire with an appropriate grounding plug. The

plug must be plugged into an outlet that is properly

installed and grounded in accordance with all local

codes and ordinances.

Check with a qualified electrician or serviceman if

grounding instructions are not completely understood,

or if in doubt as to whether the product is properly

grounded. Do not modify plug provided; if it will not fit

the outlet, have proper outlet installed by a qualified

electrician.

120V AC Systems

• This equipment requires a

120V AC, 60 Hz, 15A circuit

with a grounding receptacle.

Do not use an adapter with

this product.

Extension Cords

• Use only an extension cord with an undamaged,

3-prong plug.

• For 25 to 50 ft (7.6 to 15.2 m) cords, use 3-wire, 14

AWG (1.5 mm2) minimum.

• For up to 100 ft. (30.48 m) cord, use 3-wire, 12 AWG

(2.5 mm2) minimum.

Auxiliary Air Compressor

Do not use an auxiliary air compressor with this spray

system.

Generator Requirements

3500 W (3.5 kW) minimum.

Hose Size and Length

The system comes with a hose set consisting of a 3/4 in.

ID x 25 ft (25 mm x 7.6 m) material hose and a 3/8 in-ID

air hose.

Do not use more than 25 ft (7.6 m) of material hose.

To reduce risk of injury, follow this procedure whenever

you see this symbol throughout this manual, Also, per-

form this procedure whenever you:

•Stopspraying

• Check or repair any part of this system

• Install or clean spray nozzle

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Air hose fittings can get hot! Allow sprayer to cool

down 15 minutes before removing air hose.

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Setup

83A1169A

Setup

Texture Spraying (material supplied from

unit)

NOTE: When using material supplied from unit, insert

the Gun Plug in the top of the gun. Hose plug must be

removed from bottom of gun.

1. Connect air hose and material hose to sprayer air

and material hose outlets.

2. Connect air hose to gun.

3. Open air valve.

4. Connect material hose to gun.

5. Install spray nozzle. See Recommended Nozzle

Selection Chart, Page 13.

6. Fill material hopper with 1 gallon of water.

7. Turn selector knob to SPRAYER.

8. Turn power switch ON.

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Setup

3A1169A 9

9. Close gun air valve.

10. Point gun into waste bucket and pull trigger to pump

water through the system. Continue to trigger gun

until material hopper is empty.

11. Make sure burp guard is installed, Caution, page 3.

12. Add pre-mixed texture mix to material hopper. See

Mixing Material, page 11.

13. Continue to trigger gun and spray into waste bucket

until a steady stream of material sprays out of gun.

14. Release trigger. To achieve uniform spray pattern,

adjust air valve and flow adjustment nut on gun. If

you do not achieve the desired pattern, change noz-

zles, page 13.

Touch Up Hopper Attachment

NOTE: The Hose Plug must be securely fastened to bot-

tom of gun when using the Touch Up Hopper. Gun plug

must be removed from top of gun.

1. Connect air hose to sprayer.

2. Connect air hose to gun.

3. Slide hopper on top of gun, and tighten clamp.

4. Install spray nozzle, page 13.

5. Fill Touch-up hopper with pre-mixed texture. See

Mixing Material, page 11.

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NOTICE

Failure to change selector switch to Hopper Gun

when using hopper gun will damage pump hose.

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Setup

10 3A1169A

6. Turn selector knob to HOPPER GUN.

7. Open gun air valve.

8. Turn power switch ON.

9. To achieve uniform spray pattern, adjust air valve

and flow adjustment nut on gun. If you do not

achieve the desired spray pattern, change nozzles

(see page 13).

NOTE: Fluid flow will be restricted if the material hose is

kinked.

NOTE: To increase pump life, turn power off when not

spraying.

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