AIRLESSCO TS650 Instruction Manual

Operation

Interior Texture Sprayer TS650

For use with water based materials only. For professional use only.

Not approved to European explosive atmosphere requirements.

24F565

50 psi (.35 MPa, 3.5 bar) Maximum Fluid Working Pressure

100 psi (.7 MPa, 7 bar) Maximum Air Input Pressure

Related Manuals

Important Safety Instructions

Read all warnings and instructions in this

manual. Save these instructions.

311969

3A1176

ti8370a

3A1174B

Warnings

23A1174B

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-

tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When

these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols and

warnings not covered in this section may appear throughout the body of this manual where applicable.

WARNINGWARNINGWARNING

WARNING

GROUNDING

This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of

electric shock by providing an escape wire for the electric current. This product is equipped with a cord

having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that

is properly installed and grounded in accordance with all local codes and ordinances.

• Improper installation of the grounding plug is able to result in a risk of electric shock.

• When repair or replacement of the cord or plug is required, do not connect the grounding wire to either

flat blade terminal.

• The wire with insulation having an outer surface that is green with or without yellow stripes is the

grounding wire.

• Check with a qualified electrician or serviceman when the grounding instructions are not completely

understood, or when in doubt as to whether the product is properly grounded.

• Do not modify the plug provided; if it does not fit the outlet, have the proper outlet installed by a

qualified electrician.

• This product is for use on a nominal 120V circuit and has a grounding plug similar to the plug

illustrated in the figure below.

• Only connect the product to an outlet having the same configuration as the plug.

• Do not use an adapter with this product.

Extension Cords:

• Use only a 3-wire extension cord that has a 3-blade grounding plug and a 3-slot receptacle that

accepts the plug on the product.

• Make sure your extension cord is not damaged. If an extension cord is necessary, use 12 AWG

(2.5 mm2) minimum to carry the current that the product draws.

• An undersized cord results in a drop in line voltage and loss of power and overheating.

Warnings

3A1174B 3

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent, in work area can ignite or explode. To help prevent fire and explosion:

• Use equipment in well ventilated area.

• Sprayer generates sparks. When flammable liquids are used near the sprayer or for flushing or

cleaning, keep sprayer at least 20 feet (6 meters) away from explosive vapors.

• Keep work area free of debris, including solvent, rags and gasoline.

• Ground equipment in the work area. See Grounding instructions.

• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until

you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

ELECTRIC SHOCK HAZARD

This equipment must be grounded.Improper grounding, setup, or usage of the system can cause electric

shock.

• Turn off and disconnect power cord before servicing equipment.

• Use only grounded electrical outlets.

• Use only 3-wire extension cords.

• Ensure ground prongs are intact on power and extension cords.

• Do not expose to rain. Store indoors.

PRESSURIZED EQUIPMENT HAZARD

Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and

cause serious injury.

• Follow the Pressure Relief Procedure, page 7 when you stop spraying and before cleaning,

checking, or servicing equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.

WARNINGWARNINGWARNING

WARNING

Warnings

43A1174B

WARNINGWARNINGWARNING

WARNING

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Always wear appropriate gloves, eye protection, and a respirator or mask when painting.

• Do not operate or spray near children. Keep children away from equipment at all times.

• Do not overreach or stand on an unstable support. Keep effective footing and balance at all times.

• Stay alert and watch what you are doing.

• Do not leave the unit energized or under pressure while unattended. When the unit is not in use, turn

off the unit and follow the Pressure Relief Procedure for turning off the unit.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not kink or over-bend the hose.

• Do not expose the hose to temperatures or to pressures in excess of those specified by Airlessco.

• Do not use the hose as a strength member to pull or lift the equipment.

PLASTIC PARTS CLEANING SOLVENT HAZARD

Many solvents can degrade plastic parts and cause them to fail, which could cause serious injury or

property damage.

• Use only compatible water-based solvents to clean plastic structural or pressure-containing parts.

•SeeTechnical Data in this and all other equipment instruction manuals. Read fluid and solvent

manufacturer’s MSDSs and recommendations.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating area

of the equipment to help protect you from serious injury, including eye injury, hearing loss, inhalation of

toxic fumes, and burns. This equipment includes but is not limited to:

• Protective eyewear, and hearing protection.

• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.

Warnings

3A1174B 5

NOTICE

Water or material remaining in unit when temperatures are below freezing can damage

motor and/or delay pump startup.

To insure water and material are completely drained out of unit:

1. Remove material line from sprayer.

2. Tip sprayer up as shown.

Before adding material or starting unit in cold weather, run warm water through pump.

Before adding material to hopper, install burp guard (J). When only a small amount of

material remains in the hopper, the burp guard prevents material from shooting out when

the unit is turned off. This material could splash in the operator’s eyes or on skin, or into

the air.

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Component Identification

63A1174B

Component Identification

3.5 cfm@40 min.

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Item Component Item Component

A Pump Hose Outlet J Burp Guard

B RotoFlex™ II Pump (inside) K ON/OFF Switch

C Texture Spray Gun (Manual 311969) L Power Cord (120V, 15 ft)

D Nozzle (2 included, see Nozzle Selection, page 11) M Material Hopper - 5 gallon

E Material Hose (20 ft) N Cord Wrap

F Material Thickness Gauge P Handle

G Accessories Bag Q Air Compressor (Not Supplied)

H Gun Air Valve R Knob

Preparation

3A1174B 7

Preparation

Pressure Relief Procedure

1. Turn power switch (K) OFF.

2. Trigger gun into material hopper.

3. Open gun air valve.

Grounding and Electrical Requirements

This sprayer must be grounded. Grounding reduces the

risk of electrical shock by providing an escape wire for

the electrical current. The sprayer cord includes a

grounding wire with an appropriate grounding plug. The

plug must be plugged into an outlet that is properly

installed and grounded in accordance with all local

codes and ordinances.

Check with a qualified electrician or serviceman if

grounding instructions are not completely understood,

or if in doubt as to whether the product is properly

grounded. Do not modify plug provided; if it will not fit

the outlet, have proper outlet installed by a qualified

electrician.

120V AC Systems

• This equipment requires a 120V AC, 60 Hz, 15A cir-

cuit with a grounding receptacle. Do not use an

adapter with this product.

Extension Cords

• Use only an extension cord with an undamaged,

3-prong plug.

• For 25 to 50 ft (7.6 to 15.2 m) cords, use 3-wire, 14

AWG (1.5 mm2) minimum.

• For up to 100 ft. (30.48 m) cord, use 3-wire, 12 AWG

(2.5 mm2) minimum.

Additional Required Equipment

Auxiliary Air Compressor

Minimum Requirements: 3.5 CFM @ 40 psi or 2.5 CFM

@ 90 psi (maximum 100 psi)

3/8 x 25 ft minimum airline rated @ 120 psi/min

Alternate Power - Generator Requirements

3500 W (3.5 kW) minimum

To reduce risk of injury, follow this procedure whenever

you see this symbol throughout this manual, Also, per-

form this procedure whenever you:

•Stopspraying

• Check or repair any part of this system

• Install or clean spray nozzle

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Setup

83A1174B

Setup

Texture Spraying

1. Connect air hose to user-supplied air compressor &

material hose (G) to material hose outlets.

2. Connect air hose to gun.

3. Open air valve.

4. Connect material hose to gun.

5. Install spray nozzle. See Recommended Nozzle

Selection Chart, page 11.

NOTE: To break in new pump run dry for no more than 2

minutes.

6. Fill material hopper with 1 gallon of water.

7. Turn power switch (K) ON (leave compressor OFF).

8. Point gun into waste bucket and pull trigger to pump

water through the system. Continue to trigger gun

until material hopper is empty.

9. Install burp guard (J).

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Setup

3A1174B 9

10. Add pre-mixed texture mix to material hopper. See

Mixing Material, page 10.

11. Continue to trigger gun and spray into waste bucket

until a steady stream of material sprays out of gun.

12. Turn on Air compressor and open gun valve to

desired setting.

13. To achieve uniform spray pattern, adjust air valve

and flow adjustment nut on gun. If you can not

achieve a desired pattern, change nozzle, page 11.

NOTE: Fluid flow will be restricted if the material hose is

kinked.

NOTE: To increase pump life, turn power off when not

spraying.

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Mixing Material

10 3A1174B

Mixing Material

NOTE: Mix the material in a separate container before

pouring it into hopper.

NOTE: Use Material Thickness Gauge to determine

mixture is thin enough to spray.

*The Material Thickness Gauge will only determine if the

material is thin enough to pass through the pump. For

some applications or for higher speed spraying, your

mixture may need to be thinner.

Dry Mix - 40 lb (18 kg) bag.

NOTE: For best results do not use partial bags of

material.

1. Slowly add one 40 lb. (18 kg) bag of texture material

to 5-6 gallons (18.9-22.7 liters) of clean water as

instructed on the bag instructions.

2. Agitate to mix, using a half-inch, variable speed drill

with mixing paddle, to a smooth, lump-free

consistency.

3. Allow ceiling texture to set for at least 15 minutes.

Then remix prior to use.

4. After texture material is thoroughly mixed, gently set

ball end of Material Thickness Gauge on surface of

mixture.

NOTE: For an accurate test, be sure gauge is com-

pletely dry and clean every time it is used.

5. Observe the ball on the material. When the material

is thin enough to spray the ball will sink completely

into the mixture.

6. If the ball does not sink completely into the mixture

within 10 seconds, add more water, agitate and try

test again.

Premix

1. Slowly add approximately 2 to 4 qts (1.9 to 3.8 liters)

of water to a 5 gallon (18.9 liter) bucket of premix.

2. Agitate to mix, using a half-inch, variable speed drill

with a mixing paddle, to a smooth, lump-free consis-

tency.

3. After texture material is thoroughly mixed, gently set

ball end of Material Thickness Gauge on surface of

mixture.

NOTE: For an accurate test, be sure gauge is com-

pletely dry and clean every time it is used.

4. Observe the ball in material. When the material is

thin enough to spray the ball will sink completely into

the mixture.

5. If the ball does not sink completely into the mixture

within 10 seconds, add more water, agitate and try

test again.

NOTICE

Correct material mixture is essential. The pump will

not operate if the mixture is too thick.

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ADD WATER

READY

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ADD WATER

READY

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