Adhesive Dispensing TS9150 User manual
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www.adhesivedispensers.co.uk
info@adhesivedispensers.co.uk
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TS9150
Precision Fluid Dispenser
USER GUIDE
The TS9150 fluid dispenser provides many
years of trouble-free, productive service. This
Operating uide will help you maximize the
usefulness of your new dispenser.
Please spend a few minutes to become familiar
with the controls and features of your new dis-
penser. Follow our recommended testing ad-
vice. Review the information we have includ-
ed based on many years of industrial fluid dis-
pensing experience.
Most questions you will have are answered in
this guide. However, if you need assistance,
please contact us or your authorised ADL dis-
tributor.
In the UK, call free 0800-094-0958.
In the US, call 866.735.4456.
Our Promise
We pledge that you will be completely satisfied with our range of dispensing products. We strive
to ensure that every ADL product is supplied to high quality standards.
If you feel that you are not receiving the support you require, or if you have any questions or
comments, please email or call us for an immediate response.
Our goal is to provide high performance equipment and components, and to build long-term
customer relationships based on excellent quality, service, value and trust.
Contents
Connection ..................................... 4-5
Setup for Testing ............................ 6-7
Testing the Dispensers .................... 8-9
Making Timed Deposits of Medium to Thick Fluids
Changing Deposit Size and Drawing Stripes
Programmable Timer ......................... 9
How to Use the Vacuum Control ... 10-11
Making Timed Deposits of Watery-thin Fluids
Component Dispensing System...... 12-13
Loading the Barrel Reservoirs........ 14-15
Schematic & Parts............................ 16
Troubleshooting .............................. 17
Suggestions & Reminders................. 18
Reordering Components .................. 19
Two Year Limited Warranty.............. 20
Meets applicable C requirements.
Initial Steps
One: Unpack and use the checklist enclosed with the Dispenser Kit to identify all items. If there
is any discrepancy, please call us immediately.
Two: Power and compressed air should be available where the dispenser is to be set up. Air
pressure should be between 80 and 100 psi (5.5 and 6.9 bar). If you are not using an ADL five
micron filter regulator #TSD800-6, be certain your factory air is properly filtered and dry and a
regulated, constant air pressure is supplied to the dispenser.
Warning: Bottled nitrogen can be used. If high pressure bottled air or nitrogen is used, a high
pressure regulator must be installed on the bottle and set at 100 psi maximum. The TSD800-6
filter regulator is not recommended.
Three: ACTIVATE your Two Year Limited Warranty. Please fill in and return the Warranty card.
Or if you prefer, call the appropriate number listed below, provide the serial number of your dis-
penser and respond to a few short questions.
In the UK, call free 0800-094-0958.
In the US, call 866.735.4456.
Air input
hose
Mains air, 100 psi max
Power cord
Foot pedal
assembly
Check voltage label
on dispenser
Adapter
assembly
Male uick-connect,
insert and twist to lock
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Connection
❶ Connect the air input hose to a plant air source. Set mains air supply within 80 to 100 psi (5.5 to 6.9
bar). Where required, use an ADL five-micron filter regulator #TSD800-6.
❷ Push the air input hose in to the dispenser. Standard 6mm OD hose push fit.
❸ Push in the foot pedal connector, tighten the threaded collar.
❹ Refer to “Making Timed Deposits of Watery-thin Fluids” on page 10 if applicable.
❺ Attach the 10cc barrel (#910-N) to the 10cc adapter head (#71003RHB).
❻ Take the 10cc barrel adapter assembly (#71003RHB on the adapter head) and insert the yellow,
male quick-connect into the air output fitting on the front panel and turn clockwise to lock. Place the
barrel in the barrel stand.
❼ During this initial testing, you will not use the vacuum control. Keep this control shut off (turned
completely clockwise—do not force).
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Controls and Connections
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Setup for Testing
Power switch ❶ should be off.
The amount of material dispensed each cycle depends on the combination of air pressure, time of air
pulse, viscosity of material and dispensing tip size.
Note: For watery liquids and Cyanoacrylates, refer to “Making Timed Deposits of Watery-thin Flu-
ids” on page 10.
The first step is to remove the tip cap from the pre-filled barrel of blue test material (twist and pull).
Replace it with an 18 gauge (green) tapered dispensing tip (#TTN18). Press the tip on and twist clock-
wise to lock.
Pull out air pressure regulator knob ❷ until it “clicks” into the unlocked position. Turn clockwise to ad-
just the air pressure to 30 psi (2.1 bar) for the initial tests.
Always set the pressure desired by turning the air regulator knob ❷ clockwise. To reduce the pressure,
turn the knob counter clockwise until the gauge ❸ reads a lower pressure than desired. Then increase
and stop at desired pressure. Push knob in to lock.
Set time control ❹ to #7. Dispense cycle time increases from 0.01 second minimum to 1.0 second as
knob is turned clockwise.
Be sure vacuum control ❺ is turned off (turn clockwise) for initial tests. Press power switch ❶ to turn
on the dispenser. It will light green.
Press timer bypass switch ❻. It will light orange. In this operation mode, the timer will be bypassed to
fill the dispensing tip before you begin testing. A continuous flow of material will occur as long as the
foot pedal is pressed.
Please continue to page 8 for test procedures.
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Making Timed Deposits of Medium to Thick Fluids
You are now ready to test the dispenser with a thick, non-levelling fluid such as a sealant, paste or
grease.
Check your initial settings:
A) Air gauge reads 30 psi.
B) Timer is set at number 7.
C) reen tapered tip is on the test barrel.
D) Power and timer bypass switches are on.
Holding the barrel as shown, rest the tip on a piece of card or paper. Press the foot pedal until the tip
fills and some fluid is pushed out onto the paper. Repeat this whenever you change to a new tip.
With the tip filled, turn off the timer bypass switch (orange light out).
Take the Dot Test sheet supplied and put the tip on a 1/4" circle, holding the barrel as shown. Press the
foot pedal. Check the dot size. Make several more similar dots and note the size consistency.
Remember – When the orange timer bypass switch is on, a continuous flow of material will occur as
long as the foot pedal is pressed. The orange light must be off to make timed deposits.
Note - always bring the tip into contact with
the work surface substrate at the shown an-
gle. After the tip is in position, press the foot
pedal. Release the pedal and remove the tip
by lifting straight up.
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Changing Deposit Size, Making Beads
The dot size is determined by the tip diameter, the air pres-
sure output setting and the pulse time. For large dots, use a
large tip, higher pressure and more time. Usually, you want to
use as short a time pulse as possible. To increase the dot
size, slightly increase output air pressure, or increase tip size,
or increase both.
Dot Test with Green Tapered Tip #TTN18
First, follow the settings illustrated on the right, and you will
get dots about the size shown. Try other times and pressures
to see how easy it is to get just the dot size you want.
Dot Test with Blue Tapered Tip #TTN22
These tests show the effect of using a smaller diameter tip.
Replace the green tip with the blue (22 gage) tapered tip.
Now, turn on the timer bypass switch and press the foot pe-
dal to fill the tip. Then, turn off the timer bypass switch
(yellow light out) and press the foot pedal.
To make beads, press the timer bypass switch (yellow light
on). With the tip in contact with the test sheet, press and hold
down the foot pedal while making a bead or stripe.
Programmable Timer
Each TS9150 dispenser has a rotary timer with adjustable
time ranges. The DIP switch that controls the timer has been
set at the factory for a time range of 0.01 to 1.0 second, with
the initiation set to MOMENTARY contact. If a longer time
range is required, or foot pedal operation needs to be
changed from momentary to maintained, choose the appro-
priate dip switch setting in the chart below.
How to Use the Vacuum Control
Making Timed Deposits of Watery-thin Fluids
The vacuum control allows low viscosity fluids, even water, to be consistently dispensed without drip-
ping between cycles. The vacuum places a negative pressure on the fluid in the barrel and prevents
dripping.
For these tests, please use water.
1. While holding the barrel upright in one hand, remove the orange end cap ❶ and insert a blue easy-
flow piston ❷. Push piston down to fluid level from top as shown.
2. Attach the barrel to the 10cc adapter ❸. Snap the safety clip tightly closed to prevent any dripping
or bubbling. Remove the tip cap ❹ and attach the 25 gage (red) TE715050PK tip.
3. Set air pressure at 5 psi.
4. Press the timer bypass switch (orange light on).
5. With the barrel pointing downward over a container, unsnap the safety clip. Then press the foot pedal
to fill the tip.
6. Set the timer at number 5. Press the timer bypass switch again (orange light out).
7. If a drop begins to form at the end of the tip, slowly turn the vacuum control knob counter clockwise
to stop the drop from growing. Wipe the tip and adjust vacuum as necessary.
8. Take the barrel and place the tip on the test sheet. Press the foot pedal and release. Check the dot
size. Increase or decrease by adjusting pressure and time.
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