ABB HT588230 User manual
Operating limits and replacement intervals
The recommended replacement intervals and the corresponding operating limits in chapter 3 are jointly defined
with the enginebuilder. This information is specific to the product.
Non-observance of the recommended replacement intervals and the operating limits increases the risk of unpre-
dictable component failures.
Operation Manual / 1 Introduction
Table of contents
© Copyright 2017 ABB. All rights reserved. HZTL4005_EN Revision F May 2017
Introduction
1 Introduction............................................................................................................ 2
1.1 Purpose of the manual.................................................................................................. 2
1.2 Symbols, definitions...................................................................................................... 3
1.3 Storage of new turbochargers and spare parts...................................................... 5
1.4 Contact information...................................................................................................... 7
Operation Manual / 1 Introduction
1 Introduction / 1.1 Purpose of the manual
© Copyright 2017 ABB. All rights reserved. HZTL4005_EN Revision F May 2017
1 Introduction
1.1 Purpose of the manual
Fig.1: Serial number (01) on the rating plate
This Operation Manual belongs to the turbocharger with the identical serial number (01), see
chapter 3 (Safety data sheet) and the rating plate on the turbocharger.
Operation Manual
The Operation Manual explains the turbocharger and contains instructions for safe opera-
tion.
The Operation Manual is a complement to and expansion of existing national regulations for
occupational safety, accident prevention and environmental protection.
Target group
The Operation Manual is aimed at engineers and trained mechanics responsible for the
proper operation of the engine and for the turbocharger connected to it.
Availability of the Operation Manual
The Operation Manual must be available where the turbocharger is used.
All persons operating or working on the turbocharger must have read and fully understood
the Operation Manual.
Page 2 / 7
Operation Manual / 1 Introduction
1 Introduction / 1.2 Symbols, definitions
© Copyright 2017 ABB. All rights reserved. HZTL4005_EN Revision F May 2017
1.2 Symbols, definitions
Symbols
The following symbols are used in this document:
uIndicates an action step.
1. Indicates a numbered action step.
→ Refers to a page number.
Definition of Note
NOTICE
Note
The note provides advice which facilitates the work.
Definition of mandatory signs
Mandatory signs show the protective equipment to be worn for a task. The mandatory signs
are described in chapter Safety and must be complied with.
Definition of Caution / Warning
Caution and warning signs are described in chapter Safety.
ABB Turbo Systems
ABB Turbo Systems Ltd is identified as ABB Turbo Systems in this document.
Official service stations of ABB Turbo Systems
Official service stations are identified in this document as ABB Turbocharging Service Sta-
tions. They are regularly audited and certified by ABB Turbo Systems. Also see chapter Con-
tact information →7.
Page 3 / 7
Operation Manual / 1 Introduction
1 Introduction / 1.2 Symbols, definitions
© Copyright 2017 ABB. All rights reserved. HZTL4005_EN Revision F May 2017
Definition of pictograms
The following pictograms can occur in this document. These point out actions that must be
taken in accordance with the meaning of the relevant pictogram.
Pictogram Meaning Pictogram Meaning
Tighten with specified torque Affix
Tighten over specified tighten-
ing angle
Measure
Hand-tight, tighten without
tools
Note
Oil Visually inspect
Apply screw locking paste (e.g.
Loctite)
Please note text for numbered
work step
Apply high-temperature grease See document
Apply other paste in accord-
ance with specifications
Dispose of in an environmentally
compatible, professional way and
in compliance with locally applic-
able regulations
Oil free, grease free and dry
Table1: Definition of pictograms
Page 4 / 7
Operation Manual / 1 Introduction
1 Introduction / 1.3 Storage of new turbochargers and spare parts
© Copyright 2017 ABB. All rights reserved. HZTL4005_EN Revision F May 2017
1.3 Storage of new turbochargers and spare parts
Storage of new turbochargers and spare parts for up to 6 months
New turbochargers and spare parts can be stored in their closed packages for 6 months
from the date of delivery without additional mothballing measures, indicated by the VCI la-
bel on the package.
Fig.2: Volatile Corrosion Inhibitor (VCI)
Only dry rooms with 40...70 % atmospheric humidity, in which no water condensation can
form, are suitable as storage locations.
Storage of new turbochargers and spare parts for more than 6 months
WARNING
Health protection when handling VCI
VCI products are not hazardous in terms of the Ordinance on Hazardous
Substances. Nevertheless, the following points must be observed when
handling VCI:
uObserve information in material safety data sheet
uEnsure proper space ventilation.
uDo not eat, drink or store food at the workplace while working with VCI.
uClean hands and face after working with VCI.
uFor more information, see www.branopac.com.
Wear safety gloves to protect against mechanical hazards.
Every 6 months, the following mothballing measures are required:
uOpen package.
uRemove VCI corrosion protection emitter from package and replace with a new VCI corro-
sion protection emitter of the same kind. New VCI corrosion protection emitters can be
obtained from www.branopac.com.
uOld VCI corrosion protection emitters must be disposed of in an environmentally compat-
ible, professional way and in compliance with locally applicable regulations.
uClose package. The more tightly the package is sealed, the longer the protection dura-
tion.
Page 5 / 7
Operation Manual / 1 Introduction
1 Introduction / 1.3 Storage of new turbochargers and spare parts
© Copyright 2017 ABB. All rights reserved. HZTL4005_EN Revision F May 2017
Long-term storage of replacement turbochargers or spare parts
The turbochargers or cartridge groups will be prepared for long-term storage if requested in
the purchase order. The package is equipped with a hygrometer (see illustration).
Fig.3: Package with hygrometer
Every 6 months, the following measures are required:
uCheck the hygrometer(02) in the sight-glass. There is an opening(01) in the wooden
crate to enable you to perform this check. If the 70% indicator field has changed colour,
the maximum admissible atmospheric humidity has been exceeded. In this case, the tur-
bocharger or cartridge group must be checked and repackaged by an ABB Turbocharging
Service Station.
uCheck the package for damage. If the package is damaged, the turbocharger or cartridge
group must be checked and repackaged by an ABB Turbocharging Service Station.
After every 3 years, the following steps must be carried out by an ABB Turbocharging Service
Station:
¡Checking the component
¡Replacing the desiccant
¡Repackaging the component.
NOTICE
Replacement components which are ready for operation
If the 70% field of the hygrometer(02) has not changed colour and the pack-
age is not damaged, the replacement turbocharger or replacement cartridge
group can be put into operation without previously having been checked by
an ABB Turbocharging Service Station.
Unpackaging replacement turbochargers or spare parts
Once the material has been unpackaged from the VCI package, the corrosion protection is
no longer effective.
To prevent condensation, the temperature of the package contents must be the same as the
ambient temperature.
Page 6 / 7
Operation Manual / 1 Introduction
1 Introduction / 1.4 Contact information
© Copyright 2017 ABB. All rights reserved. HZTL4005_EN Revision F May 2017
1.4 Contact information
Contact information for the ABB Turbocharging Service Stations is available online.
uScan the QR code to access our website.
ABB Turbo Systems Ltd
Bruggerstrasse 71a
CH-5401 Baden
Switzerland
www.abb.com/turbocharging
Page 7 / 7
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