ABB ACQ580-34 User manual

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ABB DRIVES FOR WATER

ACQ580-34 drive modules

Quick installation guide

English. . . . . . . . 3

Dansk . . . . . . . 17

Deutsch . . . . . . 23

Español . . . . . . 29

Suomi . . . . . . . 35

Français. . . . . . 41

Italiano. . . . . . . 47

Dutch . . . . . . . . 53

Polski. . . . . . . . 59

Português . . . . 65

Русский . . . . . . 71

Svenska. . . . . . 77

Türkçe . . . . . . . 83

中文 . . . . . . . . . 89

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3AXD50000424634 Rev D (MUL) 2021-03-08

EN – Quick installation guide 3

EN – Quick installation guide

Contents of this guide

This guide tells you briefly how to install the drive module into a 800 mm wide Rittal VX25

enclosure.

Obey the safety instructions

General safety

These instructions are for all personnel who do work on the drive.

WARNING! Obey these instructions. If you ignore them, injury or death, or

damage to the equipment can occur.

•Keep the drive in its package until you install it. After unpacking, protect the drive from

dust, debris and moisture.

•Use the required personal protective equipment: safety shoes with metal toe cap,

safety glasses, protective gloves and long sleeves, etc. Some parts have sharp edges.

•When the drive or connected equipment is energized, do not do work on the drive,

motor cable, motor, control cables or control circuits.

•Do not do work on the drive when a rotating permanent magnet motor is connected to

it. A rotating permanent magnet motor energizes the drive, including its input and

output power terminals.

•Do not use the module extraction/installation ramp with plinth heights which exceeds

the maximum allowed height.

•Attach the module extraction/installation ramp carefully.

4 EN – Quick installation guide

•Make sure that the module does not topple over when you move it on the floor: To open

the support legs, press each leg a little down and turn it aside (1, 2). Whenever

possible attach the module also with chains. Do not tilt the drive module. It is heavy and

its center of gravity is high. The module overturns from a sideways tilt of 5 degrees. Do

not leave the module unattended on a sloping floor.

•To prevent the drive module from falling, attach its top lifting lugs with chains to the

cabinet (1) before you push the module into the cabinet and pull it from the cabinet.

Push the module into the cabinet and pull it from the cabinet carefully preferably with

help from another person. Keep a constant pressure with one foot on the base of the

module (2) to prevent the module from falling on its back.

EN – Quick installation guide 5

Electrical safety precautions

These electrical safety precautions are for all personnel who do work on the drive, motor

cable or motor.

WARNING! Obey these instructions. If you ignore them, injury or death, or

damage to the equipment can occur.

If you are not a qualified electrical professional, do not do installation or

maintenance work.

Go through these steps before you begin any installation or maintenance work.

1. Clearly identify the work location and equipment.

2. Disconnect all possible voltage sources. Make sure that re-connection is not possible.

Lock out and tag out.

•Open the main disconnecting device of the drive.

•Open the charging switch if present.

•Open the disconnector of the supply transformer. (The main disconnecting device

in the drive cabinet does not disconnect the voltage from the AC input power

busbars of the drive cabinet.)

•Open the auxiliary voltage switch-disconnector (if present), and all other possible

disconnecting devices that isolate the drive from dangerous voltage sources.

•If you have a permanent magnet motor connected to the drive, disconnect the

motor from the drive with a safety switch or by other means.

•Disconnect all dangerous external voltages from the control circuits.

•After you disconnect power from the drive, always wait 5 minutes to let the

intermediate circuit capacitors discharge before you continue.

3. Protect any other energized parts in the work location against contact.

4. Take special precautions when close to bare conductors.

5. Measure that the installation is de-energized. If the measurement requires removal or

disassembly of shrouding or other cabinetstructures, obey thelocallaws and regulations

applicable to live working (including – but not limited to – electric shock and arc

protection).

•Before and after measuring the installation, verify the operation of the voltage

tester on a known voltage source.

•Make sure that the voltage between the drive input power terminals (L1, L2, L3)

and the grounding (PE) busbar is zero.

•Make sure that the voltage between the drive output terminals (T1/U, T2/V, T3/W)

and the grounding (PE) busbar is zero.

•Make sure that the voltage between the drive DC terminals (UDC+ and UDC-) and

the grounding (PE) terminal is zero.

6. Install temporary grounding as required by the local regulations.

7. Ask the person in control of the electrical installation work for a permit to work.

6 EN – Quick installation guide

Select the power cables

•Current: Select a cable capable of carrying the maximum load current and suitable for

the prospective short-circuit provided by the supply network. The method of

installation and ambient temperature affect the cable current carrying capacity.Obey

local regulations and laws.

•Temperature: For an IEC installation, select a cable rated for at least 70 °C (158 °F)

maximum permissible temperature of conductor in continuous use. For North America,

select a cable rated for at least 75 °C (167 °F).

•Voltage: 600 V AC cable is accepted for up to 500 V AC.

For typical power cable sizes, see chapter Technical data and references (page 95).

Ensure the cooling

See chapter Technical data and references (page 95) for the allowed ambient conditions

and required cooling air flow.

Make sure that the drive is compatible with the grounding

system

You can connect the standard drive with internal EMC filter +E210 and the ground-to-

phase varistor connected to a symmetrically grounded TN-S system. If you install the drive

to a different system, you must disconnect the EMC filter and ground-to-phase varistor.

1) A residual current device must be installed in the supply system.

2) ABB does not guarantee the EMC category or the operation of the ground leakage detector built inside the

drive.

Symmetrically grounded

TN-S systems (center-

grounded wye)

Corner-grounded and

midpoint-grounded delta

systems

IT systems (ungrounded

or high-resistance

grounded [>30 ohms])

TT systems 1) 2)

Do not disconnect EMC

AC and VAR wires.

Do not install the drive on

a corner-grounded

system.

Disconnect EMC AC and

VAR wires.

Disconnect the VAR

wire.

EN – Quick installation guide 7

Move the drive to the installation site and unpack it

Step Transport package contents

1 Finger guard

2 Pedestal guide plate for the LCL filter module

3 Pedestal guide plate for the drive module

4 Accessories box

See the box contents on the following pages.

5 Center of gravity symbol

6 Package for LCL filter fan

7Package for LCL filter pedestal

8 Telescopic extraction/installation ramp

9 Package for option +H370: Full-size input power cable connection terminals and PE busbar.

10 Plywood support

11 With standard drive module configuration: Clear plastic shrouds box and output cable connection

terminals box.

With option +H370: Also Input cable connection terminals box. See the box contents on the

following pages.

12 Lid for sleeve

13 Cardboard sleeve

14-16 Cardboard support

17 Pallet

18 Strap

3AXD50000174287_20210204

8 EN – Quick installation guide

19 VCI film or bag

20 Drive module with factory installed options and multilingual residual voltage warning sticker,

fastening screws in a plastic bag, control panel and cable or control panel with door mounting kit

(option +J410), delivery documents, printed multilingual installation and start-upquick guides. Other

printed manuals with option +R700.

21 External control unit (option +P906)

22 Edgeboard support

Shroud box with standard drive module

configuration

1 Paper fill

2Clear plastic shroud for output

cabling

3 Cardboard box cover

4 Cardboard box bottom

5 Support

6 Bands

7 Back clear plastic shroud (lower)

8 Back clear plastic shroud (upper)

9 Front clear plastic shroud

10 Clear plastic shroud for input cabling

11 Top clear plastic shroud

12 Clear plastic shroud for input cable

entry from side

13 Screws in a plastic bag

14 Metallic shroud without ground bar

Step Transport package contents

3AXD50000009484

EN – Quick installation guide 9

Output connection terminals box with

standard drive module configuration

1 Paper fill

2 Output cable connection terminal

T3/W2

3 Output cable connection terminal

T2/V2

4 Output cable connection terminal

T1/U2

5 Grounding terminal

6 Cardboard box

7 Screws and insulators in a plastic bag

Accessories box

1 Screw package

2 Busbar for main contactor - LCL

connection (3 pcs)

3 Busbar for IGBT - LCL connection (3

pcs)

4 Cardboard box

5 Installation bracket (2 pcs)

6 Feed through (4 pcs)

3AXD5000009515

3AXD50000477104



10 EN – Quick installation guide

LCL filter module package

1VCIbag

2 Plywood support

3 Lid for cardboard sleeve

4 Cardboard sleeve

5 Cardboard support

6 Pallet

7Strap

8 LCL filter module

3AXD50000113651

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