Zonar Zonar Connect Operation manual
REV: 09/16/16
Zonar Connect®
Installation/User Guide
Introduction
Zonar’s Zonar Connect Tablet Hardware Installation Tips
For Professional Installers
Zonar equipment will provide years of reliable service if properly installed and maintained. Zonar
equipment is typically installed in heavy vehicle applications and is often subjected to extreme
temperatures, dust, dirt, vibration, and shock. Proper installation is the critical first step to equipment
longevity and optimal performance.
This guide is meant to be a general guideline for the professional installer and technician. While we
attempt to point out the most common installation questions and issues; common sense, good
housekeeping procedures, attention to detail, safety adherence, and technical competence of the
professional installer are critical for a successful installation.
Please refer to your specific vehicle manufacturer guidelines for the installation of electrical
components and wiring.
Details on operating the Zonar Connect and its built-in applications and software are given in this
Zonar Connect User’s Guide.
A professional team of Zonar support technicians and engineers are available to answer your
installation questions. Contact Zonar at 1-877-843-3847 or by email at
Thank you,
Andre J Horochiwsky
Technical and Training Manager –Zonar
Zonar Connect®
Installation/User Guide
Table of Contents
Introduction 2
System Overview 4
Zonar’s Zonar Connect Tablet 5
System Specifications 7
Zonar Connect Install & Checkout List 8
Prerequisites & Reference Material 9
Base Equipment 10
Equipment Dimensions 11
Power, Data & Optional
Back-up Camera Connection 12
General Guidelines 13
Mounting & Operation 14-15
Zonar Connect Installation Example 16
System Installation Diagram 17
System Check 18
Warranty & Notices - FCC Compliance 19-21
© 2016 Zonar Systems • EVIR, Z Pass, Ground Traffic Control and V3 are trademarks of Zonar Systems. RAM
and WI-FI are third party registered trademarks of National Products Inc. and WI-FI Alliance respectively.
All Rights Reserved.
Products and services protected by one or more of the following US patents: 6,671,646; 6,804,626; 7,557,696;
7,117,121; 7,362,229; 7,564,375; 7,680,595; 7,776,499; 7,808,369; 7,944,345; 8,106,757, plus EP 2756504.3 and the
AU.
REV: 09/16/16
Zonar Connect®
Installation/User Guide
System Overview
Real-Time Delivery of Engine Condition and Performance Data, Driver Performance and Location
Zonar Secure Services: Encrypted Data Transmissions to Customer On-Site Location
Zonar Connect®
Installation/User Guide
Zonar’s Zonar Connect Tablet
All-in-One Device
Zonar’s Zonar Connect Tablet is the most versatile mobile device in the transportation industry.
Applicable to fleets of all vehicle types, this innovative platform works both inside and outside the
vehicle to provide fleet managers valuable operational information. The Zonar Connect helps
automate common processes offering the flexibility to create custom applications and integrating to
maximize operational value.
Zonar’s Zonar Connect Tablet features include:
• Driver Hours-of Service
• Verified Electronic Vehicle Inspections
• Two-Way Messaging
• Advanced navigation
• Visual driver feedback via the My Driving application
• Camera and video for documenting defects or damaged freight
• Driver friendly applications including web-browsing and Email access
• Flexible Android operating system
Zonar Connect®
Installation/User Guide
Important Notice
It is the Owner’s sole responsibility to install and use the Zonar products in a manner that will not
cause accidents, personal injury or property damage. For the purposes of this notice, “Owner”, “you”
and “your” means the party (including any person authorized by that party to use and/or install the
Product) that has either: (a) purchased the Product; or (b) leased the Product from Zonar Systems,
Inc or its related companies. The Owner of this product is solely responsible for observing safe
driving practices. The choice, location, and installation of all components of the Product is critical. If
installation is not correct, the Product may not perform at its designed potential or specifications. If
in doubt, consult your vehicle’s manufacturer.
System Specifications:
Physical
Mounting: Supplied dock and RAM®
mount
Weight: 1.5 pounds
Dimensions: 8.0 x 5.3 x 1.0 inches
8.4 x 5.4 x 2.1 inches with dock
Environmental
Operating Temperature
Docked: -4˚F to 140˚F (-20˚C to 60˚C)
Operating Temperature
Un-Docked: 14˚F to 140˚F (-10˚C to 60˚C)
Storage Temperature:-40˚F to 140˚F (-40˚C to 60˚C)
Charge Temperature: 32˚F to 122˚F (0˚C to 50˚C)
Humidity: 95% R.H., non-condensing
Shock/Vibration: SAE J1455, MIL-STD-202G
EMC/EMI: SAE J1113
ESD: IEC 61000-4-2
IP Rating: 54
RFID
Frequency: 125 kHz
Read Range: 0 to 1 inch
Electrical
Battery: 2760 mAh lithium ion
VOLTAGE
Operating Voltage: 8 VDC to 30 VDC
vehicle battery
Typical current draw
State Draw
Charge disabled <1 mA
Charge enabled, Zonar Connect off -
23 - 300mA
Typical normal Zonar Connect operation
400 - 600 mA Worst case 1.0 A
The Zonar Connect is configured to only charge the
internal battery when the vehicle’s engine is on and
up to 30 minutes after the engine has been turned off.
Zonar Connect®
Installation/User Guide
Zonar Connect Install & Checkout List
Task #. Task Page #
Complete?
1 Inventory all the Zonar Connect items 9
2 Ensure V3 is connected to a minimum 1.5 Amp circuit (only required
for the Zonar Connect operations) See V3 Installation Manual
3 Ensure V3 is fully functional (3 solid Green LED with engine running) 16
4 Shut-off engine
5 Disconnect vehicle battery (suggested) 13
6 Disconnect 4 Pin connector at rear of V3 13
7 Layout the Zonar Connect hardware and cables to desired location 13
8 Install RAM mount and backing plate 13
9 Route and connect the Zonar Connect Power/Data cable 13
10 Re-connect vehicle battery 13
11 Connect 4 Pin power connector into V3 13
12 Start engine
13 Ensure V3 has 3 solid Green LED’s 13
14 Snap the Zonar Connect into the dock (if it is not already there) 13
15 Log into the Zonar Connect with ID number and PIN 17
16 Perform the Zonar Connect system check 16
17 Shut-off engine
Zonar Connect®
Installation/User Guide
Prerequisites & Reference Material
Reference Material
1) Zonar’s support website: http://docs.zonarsystems.net.
Note: A user name and password are required to access this site.
2) Please see “Zonar Troubleshooting Reference Guide” for any V3 or Zonar Connect issues you
may encounter.
Prerequisites
1) The V3™ GPS unit must be fully installed, configured, checked-out and fully operational prior
to installing the Zonar Connect. Please see the “V3 Installation and User Guide” on Zonar’s
support website.
2) The Zonar Connect requires coordination between Zonar and the customer for software setup.
Please see “Zonar’s Initial Setup Checklist” on Zonar’s support website for a full
listing of these tasks.
Zonar Connect®
Installation/User Guide
Base Equipment
A. Zonar’s Zonar Connect Tablet
B. The Zonar Connect Dock
C. RAM Mount with Mounting Screws and Aluminum Backing Plate
D. V3™
E. Zonar Connect Power/Serial Cable
F. AC/DC Power Adaptor (output 5V/2.5A) with a micro-USB cable (optional)
To Wall
F
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