Zephyr ZPA-M90S Installation guide

USE, CARE, AND INSTALLATION GUIDE

Read all Instructions before Installing and operating this appliance

MODEL: ZPA-M90S

IMPORTANT SAFETY NOTICE

WARNING

Installation

The installation in this manual is intended for qualified installers, service technicians or persons

with similar qualified background. DO NOT attempt to install this appliance yourself. Injury

could result from installing the unit due to lack of appropriate electrical and technical

background.

All electrical wiring must be properly installed, insulated and grounded. Overly accumulated

grease in old duct work should be cleaned out or duct work should be replaced if necessary to

avoid the possibility of a grease fire. Check all joints on duct work to insure proper connection

and all joints should be properly taped.

Operations

Read all instructions in this manual before operating the appliance. Save these instructions for

future reference.

Always leave safety grills and filters in place. Without these components, operating blowers

could catch on to hair, fingers and loose clothing.

NEVER dispose cigarette ashes, ignitable substances, or any foreign objects into blowers.

NEVER leave cooking unattended. When frying, oil in the pan can easily overheat and catch

fire. The risk of self combustion is higher when the oil has been used several times.

Cleaning

The saturation of greasy residue in the blower and filters may cause increased inflammability.

Keep unit clean and free of grease and residue build-up at all times to prevent possible fires.

Filters must be cleaned periodically and free from accumulation of cooking residue (see

cleaning instructions inside). Old and worn filters must be replaced immediately. Do not

operated blowers when filters are removed. Never disassemble parts to clean without proper

instructions. Disassembly is recommended to be performed by qualified personnel only. Call

our service center for removal instructions.

The manufacturer declines all responsibility in the event of failure to observe the

instructions given here for installation, maintenance and suitable use of the product.

The manufacturer further declines all responsibility for injury due to negligence and the

warranty of the unit automatically expires due to improper maintenance.

CONTENTS

INSTALLATION

Mount heights & clearance

Ducting

Specifications

Electrical

Mounting the hood

Duct cover

EZ Anchors

Ductless Conversion

Carbon Filters

1,2

5,6

5,7

FEATURES & CONTROLS

Touch controls & features

Advance display functions

Filter change indicator

Filter clean indicator

MAINTENANCE

Cleaning

Lights replacement

WARRANTY

Coverage & exceptions

Minimum mount height between range top to

hood bottom should be no less than 24".

Maximum mount height should be no higher

than 32"

It is important to install the hood at the

proper mounting height. Hoods mounted too

low could result in heat damage and fire

hazard; while hoods mounted too high will

be hard to reach and will loose its

performance and efficiency.

If available, also refer range manufacturer's

height clearance requirements and

recommended hood mounting height above

range.

A minimum of 6" round or 3-1/4 x 10"

rectangular duct must be used to maintain

maximum air flow efficiency.

Always use rigid type metal ducts only.

Flexible ducts could restrict air flow by up to

50%.

Also use calculation (on right) to compute

total available duct run when using elbows,

transitions and caps.

ALWAYS, when possible, reduce the number

or transitions and turns. If long duct run is

required, increase duct size from 6" to 7 or

8". If a reducer is used, install a long reducer

instead of a pancake reducer. Reduce duct

size as far away from opening as possible.

If turns or transitions are required:

Install as far away from opening and as far

apart, between 2, as possible.

INSTALLATION 1

MOUNT HEIGHTS & CLEARANCE

DUCTING

Min 24" - Max 32"

*Min 95.5"

**Max 121"

15.74"

36"

35.43-53.15"

*Minimum ceiling clearance 95.5" at 24" hood

mounting height.

**Maximum ceiling clearance 121" at 32" hood

mounting height.

Minimum Duct Size:

Round- 6" minimum

Rectangular- 3-1/4 x 10" minimum (requires a 6"

to 3-1/4x10" adaptor not supplied, order our

part #AK00019)

Duct Run Calculation:

Maximum run

6" or 3-1/4 x 10" duct 100 FT

15 FT

9 FT

1 FT

5 FT

30 FT

Deduct:

each 90 Elbow used

each 45 elbow used

each 6" to 3/14 x 10"

transition used

each 3/14 x 10" to 6"

transition used

Side Wall Cap w/ damper

Roof Cap

e.g.- 1 roof cap, 2x90 elbows, 1 45 elbow used:

=30' + 30' + 9' =69' used, 31' available for

straight duct runs.

INSTALLATION

DUCTING

,NEVER exhaust air or terminate duct work into spaces between walls, crawl spaces, ceiling,

attics or garages. All exhaust must be ducted to the outside.

,Use Metal ductwork only.

,Fasten all connections with sheet metal screws and tape all joints w/ certified Silver Tape or

Duct Tape.

Some Ducting Options:

WARNING: FIRE HAZARD

side wall cap

w/ gravity damper

side wall cap

w/ gravity damper

Soffit or crawl space

Roof Pitch w/

Flashing & Cap

INSTALLATION 3

SPECIFICATIONS

ELECTRICAL

Cable Lock

WARNING:

All Electrical work must by performed by qualified electrician or person with similar

technical know how and background.

For personal safety, remove house fuse or open circuit breaker before beginning installation.

Do not use extension cord or adapter plug with this appliance. Follow National electrical

codes or prevailing local codes and ordinances.

Electrical Supply:

This appliance requires a 120V 60Hz electrical supply., and connected to an individual,

properly grounded branch circuit, protected by a 15 or 20 ampere circuit breaker or time delay

fuse. Wiring must be 2 wire w/ ground. Please also refer Electrical Diagram labeled on

product.

Cable Lock:

A cable locking connector (not

supplied) might also required by

local codes. Check with local

requirements and codes, purchase

and install appropriate connector if

necessary.

3/4" Elec. K.O.

7/8"

3/4"

6-3/4"

6-1/2"

8.66" 6.49"

15.74"

35.43"

19.7 - 37.4"

Mounting the Range Hood

1. Measure from range top to hood bottom

(24" min) Level and mark line A.

2. Plum and mark center line.

3. Mark mounting height line B. (9-3/4"

from line A)

4. Mark mounting spread from C/L (9-

7/8").

5. Fasten E-Z Anchors to wall (see below)

as marked.

6. Fasten screws provided onto EZ Anchors,

do not fasten screws all the way.

7. Hang hood onto screws and hand tighten

(fig A).

Mounting the Duct Cover

1. Center and attach duct cover mount

bracket on wall below ceiling or soffit.

2. Fasten telescopic duct covers onto hood

and bracket.

C/L

Duct Cover Bracket

9-7/8"

C/L

24" min

9-3/4"

INSTALLATION

EZ ANCHORS

Tap EZ anchor tip into marked drywall

locations, turn with screwdriver until seated

flush.

Note: Whenever possible, the hood should

be secured to wall studs.

Use EZ anchors provided only on hollow

drywall applications (minimum drywall

thickness ½”). If a stud or wood surface is

present, fasten anchors with screws directly

into stud or plywood. For all other wall

types (concrete, brick, tiles etc.), use

appropriate anchors for mounting.

fig. A

Carbon Filters (Required)

1. Purchase ductless Charcoal Filters as

follow:

2. Remove metal filters on hood. Clip

carbon filters onto each slot opening.

3. Re-install metal filters.

4. Turn on Filter Change Indicator on

control panel (refer details pg. 7)

5. Carbon Filters must be replace after every

120 hours of use (or approximately every

2 to 3 months based on the average of 1-

2hrs. of daily cooking time). The

microprocessor in the controls when set,

will elapsed and count usage time and

indicate when carbon filter replacement is

required every 120 hrs.

Ducting

1. Install a 6" straight pipe and a "T"

connector/ or a 90 elbow to divert air

through louvers on duct cover.

2. You may also order our air diverting duct

kit; call 1-888-880-8368.

INSTALLATION 5

DUCTLESS CONVERSION

6" straight pipe

wall pipe strap

6" T connector

or 90 elbow

Ductless conversion is intended for applications where an exhaust duct work is not possible to be

installed. When converted, the hood functions as a "purifying" hood rather than an exhaust hood.

Fumes and exhaust from cooking is drawn and filtered by a set of optional Carbon Filters. The air

is then purified and re-circulated back within the home.

We recommend to ALWAYS exhaust air outside of the home by employing existing or installing

new duct work, if possible. The hood is most effective and efficient as an Exhaust unit. Only when

the exhaust option is not possible should you recourse to converting the hood into a "purifying"

unit.

When converted to be a "purifying" unit, a set of Carbon Filters are required on top of its standard

Metal Filter set. Order according to its Part number below. The standard Metal Filters are intended

to capture residue from cooking and the optional Carbon Filters help to purify fumes exhausted

from cooking for re-circulation.

Hood Model:

ZPA-M90S

Part No.

Z0F-C022

Filters in pkg.

Blower On/Off

By pressing , the blower is switched On and Off. When switched on, the blower starts up on

speed level 3.

Speed Selection

The 6 speed levels are selected by pressing to decrease and to increase speed level. The

display indicates level selected.

Delay Off

This is used for programmed shut down of blower and lights 15 minutes after the function is

activated. Press once, a dot flashes in the lower right hand side of display indicating

the function is on. The hood will completely shut down in 15 minutes.

Lights On/Off/ Dim

Switch lights On and Off by pressing key once. To dim lights, press and hold- for 2

seconds.

Advance Display Functions

Filters Clean Reminder (Metal):

After every 30 hours of use, the display will start flashing an reminding you to clean the

metal filters from residue and possible clogs.

The standard Metal Filters fitted are required to be cleaned frequently and as recommended in

order to maintain blower efficiency. If improperly maintained, residue from cooking will sift

through filters and cause damage to hood blowers and other sensitive components; and possibly

clog duct work and creates fire hazard.

Filters Change Reminder (Carbon, if fitted):

When your hood is installed as a 'Purifying' (Ductless Recirculating) unit, it is fitted with a set of

Carbon Filters to purify exhaust and fumes from cooking, and re-circulates the air within the home.

These Carbon Filters are required to be replaced after every 120 hours of use. The Filter Change

Reminder function in the microprocessor needs to be switched on. The microprocessor in the

controls when set, will elapsed and count usage time and indicate when carbon filter replacement is

needed every 120 hrs.

FEATURES & CONTROLS

TOUCH CONTROLS & FEATURES

Blower On/Off

Adjust 6 Speed Levels 15 Min Delay Off

Lights On/Off/ Hold to Dim

Display (Speed level, Delay Off Indicator, Filter Clean/ Change)

FEATURES & CONTROLS 7

CONTROLS: FILTER CHANGE INDICATOR (Carbon Filters)

Filter Change Reminder (Carbon, if fitted):

When your hood is installed as a 'Purifying' (Ductless Recirculating) unit, it is fitted with

a set of Carbon Filters to purify exhaust and fumes from cooking, and re-circulates the air

within the home. These Carbon Filters are required to be replaced after every 120 hours

of use. The Filter Change Reminder function in the microprocessor needs to be

switched on. The microprocessor in the controls when set, will elapsed and count

usage time and indicate by a flashing when carbon filter replacement is needed

every 120 hrs.

Setting the Filter Change Reminder:

When Off, hold for approx. 5 seconds.

The display will change from

(exhaust mode) to , (purifying mode/

carbon filters used) this indicates that the

elapse timer function is switched on and

Carbon Filters are used.

Filter Replace Indicator:

When the display starts flashing, the

Carbon Filters requires replacement after

120 hours of use.

Re-setting Function:

Once filters are replaced, with hood off,

press and hold , the display will appear;

hold for approximately 5 seconds until

on display disappears . The Filter

Change Reminder is now re-set and a new

120 hours elapse cycle is initiated.

hold 5 secs.

display from <--> to <C>

display from <C> to < >

display <C> flashes

Set Mode

Change Filters

To Reset

FEATURES & CONTROLS

CONTROLS: FILTER CLEAN INDICATOR (Metal Filters)

Filter Clean Reminder (Standard Metal Filters fitted)

Whether your hood is installed as an Exhaust or Purifying unit, a set of metal filters are

fitted by the factory. These Metal Filters are intended to filter out residue from cooking.

It need not be replaced on a regular basis but are required to be kept clean. The Filter

Clean Reminder function in the microprocessor will automatically indicate by a flashing

when the metal filters are needed to be cleaned after every 30 hrs. of use.

Filters can be cleaned by hand or in a dishwasher with non-abrasive soap. Heavily soiled

filters should also be soaked in grease cutting detergent such as '409' or its equivalent,

prior to cleaning.

Filter Clean Reminder:

When flashes on display, the metal

filters installed are required to be cleaned.

This will occur after every 30 hours of use.

Re-setting Function:

Reset the Filter Clean Reminder timer when

filters are cleaned and re-installed. Press

and hold for approx. 5 seconds, the

display will appear; hold for approximately

5 seconds until on display disappears

. The Filter Clean Reminder function

is now re-set and a new 30 hours elapse

cycle is initiated.

hold 5 secs. display from <C> to < >

display <A> flashes

Clean Filters

To Reset

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