Zephyr AK6500 series Use Installation guide

MODEL: AK2500, AK6500 series

READ AND SAVE THESE INSTRUCTIONS

WARNING

TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT USE THIS

FAN WITH ANY SOLID-STATE CONTROL DEVICE.

WARNING

TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK, OR INJURY TO

PERSONS, OBSERVE THE FOLLOWING:

a. Use this unit only in the manner intended by the manufacturer, if you have questions,

contact the manufacturer.

b. Before servicing or cleaning unit, switch power off at service panel and lock panel

to prevent power from being switched on accidentally. When the service disconnecting

means cannot be locked, securely fasten a prominent warning device, such as a tag,

to the service panel.

CAUTION

For general ventilating use only. Do not use to exhaust hazardous or explosive materials

and vapors. Take care when using cleaning agents or detergents.

Suitable for use in household cooking area.

WARNING

TO REDUCE THE RISK OF RANGE TOP GREASE FIRE:

a. Never leave surface units unattended at high settings. Boilovers cause smoking

and greasy spillovers that may ignite. Heat oils slowly on low or medium settings.

b. Always turn hood ON when cooking at high heat or when flaming food

c. Clean ventilating fans frequently. Grease should not be allowed to accumulate

on fan or filter.

d. Use proper pan size. Always use cookware appropriate for the size of the surface

element.

e. Keep fan, filters and grease laden surfaces clean.

f. Use high setting on hood only when necessary.

g. Don't leave hood unattended when cooking.

h. Always use cookware and utensils appropriate for the type of and amount of food

being prepared.

WARNING

TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A RANGE TOP

FIRE, OBSERVE THE FOLLOWING:

a. SMOTHER FLAMES with a close-fitting lid, cookie sheet, or metal tray, then

turn offthe burner. BE CAREFUL TO PREVENT BURNS. If the flames do not go out

immediately, EVACUATE AND CALL THE FIRE DEPARTMENT.

b. NEVER PICK UP A FLAMING PAN - You may be burned.

c. DO NOT USE WATER, including wet dishcloths or towels - a violent steam

explosion will result.

MODEL:AK2500,AK6500series

d. UseanextinguisherONLYif:

1. You know you have a Class ABC extinguisher, and you already know how

to operate it.

2. The fire is small and contained in the area where it started.

3. The fire department is being called.

4. You can fight the fire with your back to an exit

WARNING

TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR INJURY TO PERSONS,

OBSERVE THE FOLLOWING:

a. installation work and electrical wiring must be done by qualified person (s) in

accordance with all applicable codes and standards, including fire-rated construction.

b. Sufficient air is needed for power combustion and exhausting of gases through the

flue (chimney) of fuel burning equipment to prevent back drafting. Follow the heating

equipment manufacturer's guideline and safety standards such as those published

by the National Fire Protection Association (NFPA) and the American Society for

Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) and the local code

authorities.

c. When cuttig or drilling into wall or ceiling, do not damage electrical wiring and other

hidden utilities.

d. Ducted fans must always vent to the outdoors.

e. If this unit is to be installed over a tub or shower, it must be marked as appropriate for the

application and be connected to a GFCL (Ground Fault Interrupter protected branch circuit).

g. NEVER place a switch where itcan be reached from a tub or shower.

h. Make sure the power isoff before installing, wiring or maintenancing.

WARNING

TO REDUCE THE RISK OF FIRE, USE ONLY METAL DUCTWORK.

CAUTION

To reduce risk of fire and to properly exhaust air outside - Do not vent exhaust air into

spaces within walls, ceilings, attics, crawl spaces or garages.

WARNING

TO REDUCE THE RISK OF SHOCK, THIS FAN MUST BE INSTALLED WITH AN

ISOLATING WALL CONTROL/SWITCH.

OPERATION

Always leave safety grills and filters in place. Without these components, operating

blowers could catch onto hair, fingers and loose clothing.

*NOTE: Please check www.zephyronline.com for revisions before doing any custom

work.

INSTALLATION

MOUNT HEIGHTS

Minimum mount height between range top to

hood bottom should be no lessthan 24".

96"

36"

Maximum mount height should be no higher

than 32".

It is important to install the hood at the

proper mounting height. Hoods mounted too

low could result in heat damage and fire haz-

ard; while hoods mounted too high will be

hard to reach and will loose its performance

and efficiency.

Ifavailable, also refer range manufacturer's

height clearance requirements and recom-

mended hood mounting height above range.

DUCTING ze

A minimum of 6" round or 3-1/4" x 10"rectangular _

duct must be used to ma nta n max mum a rf ow

eff c en c ,,

Y. /4 _:::!

!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!_

Always use rigid type metal ducts only,

Flexible ducts could restrict air flow by up to 50%. DuctRunCalculation:

Also use calculation (on right) to compute total

available duct run when using elbows, transitions

and caps.

ALWAYS when possible, reduce the number or

transitions and turns. If long duct run is required

increaseduct sizefrom 6" to 7 or 8". Ifa reducer

is used, install a long reducer instead of a panca

reducer. Reduceduct size asfar away from open

ing as possible.

If turns or transitions are required:

Install asfar away from opening and asfar

apart, between 2, aspossible.

Maximum run

6" or 3-1/4"x 10" duct 100 FT

15 FT

9 FT

1FT

Deduct:

each 90 Elbow used

each 45 elbow used

each 6" to 3/14 x 10"

transition used

each 3/14 x 10" to 6"

transition used 5 FT

Side Wall Cap w/damper 30 FT

Roof Cap 30 FT

e.g.- 1 roof cap, 2x90 elbows, 1 x 45 elbow used:

30' + 30' + 9' 69' used, 31' available for straight duct runs.

Models: AK6500, AK6536, AK6542, AK2500, AK25B6ge 1

iNSTALLATiON

DUCTING

NEVERexhaustairor terminateductwork intospacesbetweenwails,crawlspaces,ceiling,atticsor

garages.Allexhaustmustbeductedtotheoutside.

Usemetalductworkonly.

Fastenall connectionswith sheetmetalscrewsandtapealljointsw/certifiedSilverTapeor DuctTape.

SomeDuctingOptions:

,L__J

Sidewail cap

w/gravity damper

USoffit or crawl space

Side NaI cap

w/gl _viy damper

RoofPitchw/

Flashing&Cap

RearDucting

-wl ......

Models:AK6500,AK6536,AK6542,AK2500,AK2536 Page2

iNSTALLATiON

SPECIFICATIONS

ElecK,O,

22-1/4"

TOP VIEW REAR VIEW

Elec K.O.

lo1, f_/

Models:AK6500,AK6536,AK6542,AK2500,AK2536 Page3

iNSTALLATiON

MOUNTINGTHERANGEHOOD

ELECTRICAL

All Electricalwork mustbyperformedbyqualifiedelectricianor personwith similartechnical

knowhowandbackground.

Forpersonalsafety,removehousefuseor opencircuitbreakerbeforebeginninginstallation.

Donotuseextensioncordor adapterplugwiththisappliance.

FollowNationalelectricalcodesor prevailinglocalcodesandordinances.

Electrical Supply:

This appliance requires a 120V 60Hzelectrical supply.,and connected to an individual, properly

grounded branch circuit, protected by a15 or 20 ampere circuit breaker or time delay fuse.Wiring

must be 2 wire w/ground. Pleasealso refer Electrical Diagramlabeled on product.

Cable Lock:

A cable locking connector (not supplied)might also be required by local codes. Checkwith local

requirementsand codes, purchaseand install appropriate connector if necessary.

]

CableLock

Models:AK6500,AK6536,AK6542,AK2500,AK2536 Page4

iNSTALLATiON

MOUNTINGTHERANGEHOOD

1. This range hood is mounted under a

kitchen cabinet unit.

2. Select preferred duct location on rear or

top of unit. (See page6 & 7 for ducting

conversion options)

3. Begin installation by temporarily

unscrewing and removing the bottom

splash panel.

4. Reinforce cabinet base with lx2 wood

strips if additional strengthening is

required.

5. Temporarily positionthe range hoodin

the desired mounting location.

Measure and mark the mounting holes,

duct andelectrical access locationswith

a pencil.

6. Drill/cut out the required openingsfor

duct andelectrical access; make surethe

duct opening is largeenough to apply

duct tape.

7. Fastenhoodonto cabinet with screws

andwashers provided.

8. Install electrical.

9. Install duct work andduct-tape.

10. Reinstallthe bottom splash panel.

11. Power up hoodand check for leaks

around duct-tape.

6. Duct

opening

cutout

duct!silver

taps

: ; 4. Add lx2

I wood strips

3. Splash

bottom panel

Models:AK6500,AK6536,AK6542,AK2500,AK2536 Page5

INSTALLATION

CONVERTIBLE OPTIONS

This range hood is equipped with the option of a 6" vertical discharge, 3 1/4"x10" vertical disch

or 3 1/4"x10" rear discharge. Additional accessories are provided to convert to either of the abe

discharge methods.

Convertible Options

Vertical discharge 6" round

Vertical discharge 3 1/4"x10"

Horizontal rear discharge 3 1/4"x10"

Convertible Accesodes

Round transition adapter

Rectangular transition adapter

Rectangular rear cap (pre-mounted)

3 1/4"x10" starting collar

3 1/4"x10" Vertical Discharge

1. Remove pre-mounted 6" transition adapter or duct 2. Place rectangular transition adapter as shown

opening, by first installing 4 screws on half round

section.

3. Mount the 3-1/4"xl 0" starting collar on top of

transition piece with remaining screws.

Models: AK6SO0, AK6536, AK6542, AK2SO0, AK2SB6ge 6

INSTALLATION

CONVERTIBLE OPTIONS

arge, 3 1/4"x10" Rear Discharge

1.At rear of range hood, remove all screws on pre-

mounted rear rectangular cap and remove plate.

2. Remove top pre-mounted transition piece.

3. Remove 2 air diverter blocks throuc n lop

opening asshown. 4. Mount rectangular transition piece to top

opening asshown.

5. Mount rectangular plate (previously removed) on 6. Mount starting collar (provided) at rear discharge.

top of transition adapter.

Models: AK6SO0, AK6536, AK6542, AK2SO0, AK2SB6ge 7

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