YOKOGAWA ASGW User manual

User’s
Manual ASGW
Analyzer Server Gateway
IM11B06E01-01E
IM 11B06E01-01E
2006 03 Primary edition

Contents
Contents
1. Outline............................................................................................................................................................1-1
2. Configuration..................................................................................................................................................2-1
2.1. Hardware configuration.......................................................................................................................... 2-1
2.2. Software configuration ...............................................................................................................................2-1
3. Function..........................................................................................................................................................3-1
3.1. Interface to DCS..........................................................................................................................................3-1
3.2. Address mapping.........................................................................................................................................3-1
3.3. Alarm information......................................................................................................................................3-1
3.4. Modbus interface table ...............................................................................................................................3-2
4. Engineering.....................................................................................................................................................4-1
4.1. Installation..................................................................................................................................................4-1
4.1.1. Preparation..............................................................................................................................................4-1
4.1.2. Initial setting...........................................................................................................................................4-1
4.2. Data mapping..............................................................................................................................................4-3
4.3. Loading a mapping file...............................................................................................................................4-3
4.4. Setting.........................................................................................................................................................4-4
4.5. Transfor for ASGW....................................................................................................................................4-5
4.6. Dignosys information .................................................................................................................................4-5
5. Additional Information...................................................................................................................................5-1
5.1. modification of IP address setting ..............................................................................................................5-1
5.2. Modification of serial port setting ..............................................................................................................5-5

1. Outline
IM 11B06E01-01 1-1
1. Outline
ASGW is a component designed for Ethernet analyzer bus system. It is realized with the gateway software on
FCJ hardware. This system concentrates the Modbus accessed between multiple analyzers and DCS.
This system provides efficient engineering and communication performance.
ASGW has two type interfaces: Modbus TCP Ethernet one port and Mobus RTU serial.
Modbus mapping is realized with address table and programming is not necessary.
FCJ is described as ASGW is in this document.
Figure 1.1
Modbus RTU
Serial
DCS
Modbus TCP
Ethernet
GC1000MkII
DCS
ASIU


2. Configuration
IM 11B06E01-01 2-1
2. Configuration
This chapter explains the configuration of the hardware and software of STARDOM FCJ required for
ASGW.
Refer to the General Specifications of STARDOM for detais of each item.
2.1. Hardware configuration
The following type FCJ is required for the ASGW.
Model Name Item Remarks
NFJT100-S0x FCJ
Note: x is the G3 option.
2.2. Software configuration
ASGW requires the license and software shown below.
License Code Item Remarks
NT711AJ-LM03E FCN/FCJ basic software for single CPU
including JAVA Required for each
ASGW
NT8035J Modbus communication portfolio license Required for each
ASGW
The following software is required as an engineering tool.
CD-ROM Code Item Remarks
NT203AJ-PC11E Resource
configurator Loading a license for installation
Modification of IP address


3. Functions
IM 11B06E01-01 3-1
3. Functions
ASGW has the following functions
1. Interface to DCS through Modbus RTU Slave
2. Read and write data for multi-analyzers (GC1000MkII, Analyzer Interface Unit)
3. Mapping of the data between GC1000MkII/Analyzer Interface Unit and ASGW Modbus
4. Alarm information
3.1. Interface for DCS
ASGW has Modbus RTU slave (two serial ports) function as interface to DCS.
Modbus RTU uses two RS232C communication ports. Both ports have the same functions. Two
communication ports can be used at the same time. When two masters request the same address, the last
accepted request is excuted according to update time of ASGW.
3.2. Address mapping
ASGW assembles the data of multiple analyzers, and offers the mapping table to DCS.
Maximum units of GC1000MkII : 31 sets
Function Available address for
mapping Available points GC1000 address area
Coil 01001-09000 8000 Coil, Input relay
Input relay 11001-19000 8000 Input relay
Holding
register 41001-49000 8000 Input register,
Holding register
Input register 31001-39000 8000 Input register
When the address of GC1000MkII/ASIU is coil or holding register, writing on the specific address is
available
Refer to the Modbus interface table in section 3.4
3.3. Alarm information
Alarm conditions of communication with analyzers are mapped as input relay.
In operation:
It shows that ASGW accesses to analyzers specified on the mapping file.
Communication failure:
It shows that a time-out error occurs on communication with analyzers. Network line or analyzer failure
may cause the error.
Write failure:
It shows that a write error occurs on analyzer. The failure is reset when the next writing is normal.
3.4. Modbus interface table
ASGW has the function of Modbus RTU Slave.
Modbus interface table

3-2 IM 11B06E01-01
Range of function code and number of data with Modbus communication
Function Function
Code BIT/WORD Maximum data by Master/Client
with one communication packet.
Read coil status 1(0x01) BIT 2000 bits
Read input relay status 2(0x02) BIT 2000 bits
Read holding registers 3(0x03) WORD 125 words
Read input registers 4(0x04) WORD 125 words
Write coil 5(0x05) BIT 1 bit
Write single register 6(0x06) WORD 1 word
Loopback test 8(0x08) WORD 1 word
Force multiple coils 15(0x0F) BIT 800 bits
Write multiple
registers 16(0x10) WORD 100 words
Read devise ID * 43(0x2B) ASCII
string
*: Device ID consists of vendor, product code and revision number.
Vender : “YOKOGAWA”
Product: ”ASIU”
REVISION: “1.01.01” (example)
Update rate:
Accesses to GC1000 /ASIU every 100ms. ASGW supports each read and write requests sequentially.
Read and write is individually performed, so that it is possible to offer one read request and one write
request at the same time.

3. Functions
IM 11B06E01-01 3-3
Coil (00001-09999)
Data Address Description
Time setting request 00001 For all analyzers connected to ASGW
Time data should be set at the holding registers
40001- 40004 before request.
Value turns to “0” after writing.
Setting for ASIU is invalid.
Individual time setting
request 00nnn Time is set for selected GC1000MkII.
“nnn” is 100 + StnID
“nnn” (=101 - 354)
The setting for ASIU is invalid.
Value turns to “0” after writing.
Mapping area 01001-09000
Setting the address of coil and input relay of
GC1000MkII/ASIU.
ASGW only reads the input relay on
GC1000MkII/ASIU
ASGW only writes the coil on
GC1000MkII/ASIU
Available is the following coils
GC1000MkII
00001: Run command
00002: Stop command
00011-00014: Stream sequence command
00021-00026: Calibration/Validation command
00101-00131: Stream (continuous) command
ASIU:
00101-00116: On commend for DO 01-16
00201-00216: Off command for DO 01-16
Setting the other address is ignored.
This value turn to “0” after writing.

3-4 IM 11B06E01-01
Input relay(10001-19999)
Data Address Description
In operation 10xxx Operation condition makes the
value to “1”.
“xxx” is Stn ID
“xxx” (=001 – 254)
Communication Failure 10yyy Communication error makes
the value into “1”.
“yyy” is 300+Stn ID
“yyy” (=301 – 554)
Write error 10zzz Write error makes the value
into “1”, and recovery in next
access makes it into “0”.
“zzz” is 600+Stn ID
“zzz” (=601-854)
Mapping area 11001-19000 Setting the address of input
relay of GC1000MkII/ASIU.
ASGW reads the addressed
data on GC1000MkII/ASIU.
Holding register(40001-49999)
Data Address Description
Time setting value 40001
40002
40003
40004
Setting the clock time.
Refer to General Specification
of GC1000 communication
function
(GS 11B3G1-02E) for data
format.
The data are kept after writing
on GC1000MkII.
Mapping area 41001-49000 Setting the address of input
register or holding register of
GC1000MkII/ASIU.
ASGW only reads the input
register on
GC1000MkII/ASIU.
ASGW only writes the holding
registor on GC1000MkII.
Available register of
GC1000MkII
44101-47199: range change
The other address area is
ignored.
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