YASKAWA VS MINI J7 Guide

Yaskawa Electric Corporation

Marketing Sect. Marketing Dept.

Drives Division

―― Contents ――

1Applicable Drives .................................................................................................................2

2Drive Replacement Checklist...............................................................................................2

3Terminals ..............................................................................................................................4

3.1 Main circuit terminals ..................................................................................................4

3.2 Control Terminals, Signal Levels.................................................................................4

3.3 DIP Switches...............................................................................................................4

3.4 Main Terminal Size/ Electric Wire Differences............................................................5

3.5 Control terminal sizes and wire sizes .........................................................................6

4Dimensions...........................................................................................................................7

5Options Replacement...........................................................................................................8

6Parameter Settings ..............................................................................................................9

6.1 J7 to J1000 Parameter Correspondence for Drive Replacement............................9

6.2 J7 and J1000 Differences in Parameter Settings .....................................................14

6.3 Replacement of J7 Drives with Special Software .....................................................15

7Rated Power, Current and Carrier Frequency ...................................................................15

Revision History .......................................................................................................................16

VAN-V07007E [J7→J1000] Replacement Instructions 1/16

VS mini J7 to J1000 Replacement Instructions

1 Applicable Drives

This document describes the substitution of the following drives:

Original drive: CIMR-J7xAxxxx

Spec: xxxx0 (IP20)

Software Version: Standard 001x, 002x

High Carrier Frequency 14.5 kHz 506X

Replacement: CIMR-JAxAxxxxxx

The replacement drive must be selected using the Heavy Duty rating.

The description is not valid for drives with other specs or other firmware installed!

2 Drive Replacement Checklist

VAN-V07007E [J7→J1000] Replacement Instructions 2/16

Item Checkpoints Checked?

＜Digital operator panel ＞

∗ Does the digital operator panel need to be at the same position

as before?

 If necessary try to readjust the position in order to have the

operator panel at the same location as before.

∗ Was a remote operator panel connected to the old unit?

 If so, never connect the old remote operator panel to the

J1000. Replace existing remote operators by the new type.

See part 5 of this manual for options replacement.

Basic

＜Special specifications ＞

∗ Check the installed drives specification to make sure, that it is

compliant to the standard specification (no special firmware, ...)

＜Wire Length ＞

∗ In the J7 drive main terminals are located at the top of the drive.

The J1000 drive has all main terminals at the bottom. Check if

all cables are long enough to be connected without tension to

the new unit.

Hardware

Main and

control

terminals ＜Main circuit wires and terminal specifications＞

∗ Compare the occupied terminals of the old unit with the new

drives terminals (shape, size, etc.) and check if the wires fit in

the new unit’s terminals using part 3 of this document.

Software Software

version

＜Check for special software ＞

∗ Check the software number in the old to be sure that it can be

replaced by the J1000 drive. Also refer to 6.3.

 If necessary, ask your dealer for identifying the software

installed on the drive that has to be replaced and for further

replacement instructions.

Software Parameter

＜Check the parameter settings＞

∗ If possible read out the parameter settings of the old unit and

perform a parameter transformation to the new parameters

following part 6 of this book.

∗ If there is special software installed or parameters that are not

mentioned in this book appear, contact your dealer.

Communi-

cation

Option

＜Is an option card is installed? ＞

∗ Check if any communication option is installed。

 If a communication option is installed, get the equivalent part

for the J1000.

 Never try to apply J7 options to J1000 unit.

 Communication cable connectors from J7 options can be

used on J1000 options without rewiring.

＜Is an AC or DC reactor installed? ＞

∗ AC or DC chokes installed with a J7 can be used with a J1000

and have not to be changed (only for same capacity like the

installed J7). Before connecting it, make sure that it works

properly.

＜Is an EMC Filter installed? ＞

∗ EMC filters installed with a J7 can partially used with a J1000.

For details on filter replacement contact your sales agent.

Before using the old J7 filter in combination with the J1000,

make sure the filter is free from any damage.

Options,

Others

＜Extension Cables ＞

∗ The extension cables for remote operation can continued to be

used, but the remote operator and the remote operator interface

have to be replaced!

○Refer to the instruction manual for questions about installation, parameter settings or detailed parameter /

function descriptions

VAN-V07007E [J7→J1000] Replacement Instructions 3/16

○In case of technical questions regarding the replacement please contact your dealer.

3 Terminals

3.1 Main circuit terminals

・ As the VS mini J7 and J1000 may have different terminals sizes (depending on capacity), this point

has to be carefully checked before the replacement (see 3.4).

Main terminals

J1000

Main terminals Note

R/L1 R/L1

S/L2 S/L2

T/L3 T/L3

Power supply connection.

Note:

In the J7 the power supply terminals are located at the top

of the drive. In the J1000 they are located at the bottom.

Make sure the cables fit without tension. Replace or extend

them if needed.

U/T1 U/T1

V/T2 V/T2

W/T3 W/T3

Drive output

- B1 Braking resistor or external braking chopper connection

- B2 Braking resistor connection

+1 +1 DC Reactor connection, DC power supply input

+2 +2 DC Reactor connection

−−DC power supply input, external braking chopper connection

Ground connector (ground with <100Ohm for 200 V class

and < 10 Ohm for 400 V class)

3.2 Control Terminals, Signal Levels

Te r m i n a l Signal Level

J7 J1000

Function

J7 J1000

S1 Multi function input 1

(1: Run forward 0: Stop）

S2 Multi function input 2

(1: Run reverse 0: Stop）

S3 Multi function input 3

(J7: Fault Reset / J1000: Ext. Fault)

S4 Multi function input 4

(J7: Ext. Fault / J1000: Fault Reset)

S5 Multi function input 5 (Multi speed 1）

Photo coupler isolation

24 Vdc，8 mA

Photo coupler

24 Vdc，8 mA

SC Multi function input common - -

FS +V Analog input power supply +12 Vdc, max. 20 mA +10.5 Vdc, max. 20 mA

FR A1 Analog input 1

(frequency reference)

0-10 Vdc (20 kΩ)，

0 or 4-20 mA (250 Ω)，

0-10 Vdc (20 kΩ)，

0 or 4-20 mA (250 Ω)

FC AC Analog input common 0V

MA Change over contact output (NO)

(Fault）

MB Change over contact output (NC)

(Fault）

MC Change over contact output common

Max. load

250 Vac 1 A max.

30 Vdc 1 A max.

Max. load

250 Vac 10 mA〜1A

30 Vdc 10 mA〜1A

AM Analog output

AC Analog output GND

0-10 Vdc，max. 2 mA

Resolution 8 Bit

0-10 Vdc，max. 2 mA

Resolution 8 Bit

3.3 DIP Switches

When replacing a J7, make sure to set the DIP switches S1 and S3 on the J1000 properly.

VAN-V07007E [J7→J1000] Replacement Instructions 4/16

J7 J1000

Function

Switch Default Switch Default

NPN/PNP selection SW7 NPN S3 NPN

Analog input 1 level sel. SW8 Voltage S1 Voltage

3.4 Main Terminal Size/ Electric Wire Differences

The J7 has main terminals at the top and at the bottom whereas the J1000 has all main terminals at the

bottom. When replacing a J7 by a J1000 make sure that all wires are long enough and can be connected to

the J1000 with out tension.

= Ground terminal

Voltage

class Drive CIMR-

JATerminal Symbol Screw

Size

Tightening

Torque (Nm)

Wire Size

(mm²)

Recommended

Wire Size

(mm²)

R/L1,S/L2,T/L3,

−,+1, +2, 0.8〜1.0

20P1

20P2

20P4

20P7 U/T1,V/T2,W/T3, 1.24

J1000

2A0001

2A0002

2A0004

2A0006

R/L1,S/L2,T/L3

U/T1,V/T2,W/T3,

−,+1, +2,B1,B2，

(2 terminals)

M3.5

0.8〜1.0

0.75〜2.0 2

R/L1,S/L2,T/L3

U/T1,V/T2,W/T3,

−,+1,+2

J7 21P5

M3.5 0.8〜1.0 2.0〜5.5 2

R/L1,S/L2,T/L3

U/T1,V/T2,W/T3,

−,+1, +2,B1,B2，

J1000 2A0010

(2 terminals)

M4 1.2〜1.5 2.0〜5.5

3.5

J7 22P2

R/L1,S/L2,T/L3

U/T1,V/T2,W/T3,

−,+1, +2,

M3.5 0.8〜1.0

J1000 2A0012

R/L1,S/L2,T/L3

U/T1,V/T2,W/T3,

−,+1, +2,B1,B2，

(2 terminals)

M4 1.2〜1.5

2.0〜5.5 3.5

J7 23P7

R/L1,S/L2,T/L3

U/T1,V/T2,W/T3,

−,+1, +2,

Three-

Phase

200V

J1000 2A0020

R/L1,S/L2,T/L3

U/T1,V/T2,W/T3,

−,+1, +2,B1,B2，

(2 terminals)

M4 1.2〜1.5 2.0〜5.5 5.5

R/L1,S/L2,

−,+1, +2, 0.8〜1.0

B0P1

B0P2

B0P4 U/T1,V/T2,W/T3, 1.24

J1000

BA0001

BA0002

BA0003

R/L1,S/L2,

U/T1,V/T2,W/T3,

−,+1, +2,B1,B2，

(2 terminals)

M3.5

0.8〜1.0

0.75〜2.0 2

R/L1,S/L2,

U/T1,V/T2,W/T3,

−,+1,+2,

3.5

J7 B0P7

M3.5 0.8〜1.0

J1000 BA0006

R/L1,S/L2,

U/T1,V/T2,W/T3,

−,+1, +2,B1,B2，

(2 terminals)

M4 1.2〜1.5

2.0〜5.5

R/L1,S/L2,

U/T1,V/T2,W/T3,

−,+1,+2,

5.5

J7 B1P5

M3.5 0.8〜1.0

R/L1,S/L2,

U/T1,V/T2,W/T3,

(2 terminals)

3.5

Single-

Phase

200V

J1000 BA0010

−,+1, +2,B1,B2

M4 1.2〜1.5

2.0〜5.5

5.5

VAN-V07007E [J7→J1000] Replacement Instructions 5/16

Voltage

class Drive CIMR-

JATerminal Symbol Screw

Size

Tightening

Torque (Nm)

Wire Size

(mm²)

Recommended

Wire Size

(mm²)

40P2

40P4

40P7

41P5

R/L1,S/L2,T/L3

U/T1,V/T2,W/T3,

−,+1, +2,

M3.5 0.8〜1.0

J1000

4A0001

4A0002

4A0004

4A0005

R/L1,S/L2,T/L3

U/T1,V/T2,W/T3,

−,+1, +2,B1,B2，

(2 terminals)

M4 1.2〜1.5

2.0〜5.5 2

J7 42P2

R/L1,S/L2,T/L3

U/T1,V/T2,W/T3,

−,+1,+2,

J1000 4A0007

R/L1,S/L2,T/L3

U/T1,V/T2,W/T3,

−,+1, +2,B1,B2，

(2 terminals)

M4 1.2〜1.5 2.0〜5.5 2

R/L1,S/L2,T/L3

U/T1,V/T2,W/T3,

−,+1,+2

J7 43P0

43P7

M4 1.2〜1.5 2.0〜5.5

3.5

R/L1,S/L2,T/L3

U/T1,V/T2,W/T3,

−,+1, +2,B1,B2，

Three-

Phase

400V

J1000 4A0009

4A0011

(2 terminals)

M4 1.2〜1.5 2.0〜5.5

3.5

3.5 Control terminal sizes and wire sizes

Voltage

class Drive Terminal Symbol Screw Size Tightening Torque (Nm) Wire Size

(mm²)

Recommended

Wire Size

(mm²)

J7 S1-S5, SC, FS,

FR, FC, AM,AC

flexible: 0.5 〜0.75

solid: 0.5 〜1.25

J1000 S1-S5, SC, V+,

A1, AC, AM,AC

M2 0.22〜0.25 flexible: 0.25 〜1.0

solid: 0.25 〜1.5

0.75

J7 flexible: 0.5 〜1.25

solid: 0.5 〜1.25

All

J1000

MA,MB,MC M3 0.5〜0.6 flexible: 0.25 〜1.5

solid: 0.25 〜1.5

0.75

VAN-V07007E [J7→J1000] Replacement Instructions 6/16

4 Dimensions

The table below shows differences in the dimensions of J7 and J1000 and required parts for drive

replacement. (J7 dimensions are without potentiometer knob).

J7 (unit: mm) J1000 (unit: mm)

Voltage

class

CIMR-

J7xA□

J1000

CIMR-

JAW H D W H D

Mechanical Mounting

Adapter

B0P10 BA0001B

B0P20 BA0002B

70 76

B0P40 BA0003B

112

118

B0P70 BA0006B 129 137.5

Single

Phase

200V

B1P50 BA0010B

108

128

154

108

128

154

Not required

20P10 2A0001B

20P20 2A0002B

70 76

20P40 2A0004B 102 108

20P70 2A0006B

122

128

21P50 2A0010B 129 129

22P20 2A0012B

108

154

108

137.5

Three

Phase

200V

23P70 2A0020B 140

128

161 140

128

143

Not required

40P20 4A0001B 81 81

40P40 4A0002B 99 99

40P70 4A0004B 129 137.5

41P50 4A0005B

42P20 4A0007B

108

154

Not required

43P00 4A0009B

108

154

100-036-355

Three

Phase

400V

43P70 4A0011B

140

128

161

140

128

143 Not required

VAN-V07007E [J7→J1000] Replacement Instructions 7/16

5 Options Replacement

Refer to the table below for an overview about the replacement of options, which might be installed at the

drive that has to be replaced. Replace an option only by the appropriate new type and never try to apply

any not mentioned option or J7 option to the J1000.

Type Description J7 J1000

Interface for Remote operator SI-232/J7 SI-232/J

Interface for RS-232 PC

communication (Memobus) SI-232/J7C SI-232/JC

Serial

communications Interface for RS-422/485

communication (Memobus) SI-485/J7 SI-485/J

Remote operator without

potentiometer JVOP-146 JVOP-182

Remote operator with

potentiometer JVOP-144 not available

Extension cable 1 m WV001 WV001

Operator panel

Extension cable 3m WV003 WV003

Potentiometer

Option

To use a potentiometer on the

drive for setting up the frequency

reference.

Built in AI-V3/J

DIN rail

mounting

Used to mount the drive on a DIN

rail. EZZ08122x

Use the same.

When replacing a J7xA43P0

by a JA4A0009 a different

DIN rail mounting kit is

required!

AC reactors UZBA-B same as J7

DC reactors UZDA-B same as J7

VAN-V07007E [J7→J1000] Replacement Instructions 8/16

6 Parameter Settings

6.1 J7 to J1000 Parameter Correspondence for Drive Replacement

・ Before setting up other parameters, make sure that C6-01 is set to “0” (Heavy Duty). Refer to the

Technical manual for details on the Normal and Heavy Duty selection.

・ The given voltage values are valid for 200 V units. For 400 V units the values have to be doubled.

VAN-V07007E [J7→J1000] Replacement Instructions 9/16

J7 J1000

Drive

Function/

Parameter

No. Initial Value Parameter

No. Initial Value

Comments

Parameter access

level A1-01 2

Initialization A1-03 0

Run Command in

Programming Mode b1-08 0

Fault history U2

initialization

n01 1

o4-11 0

J7 J1000

n01→0 A1-01→0

n01→1 A1-01→2

n01→5 A1-01→2

b1-08→1

n01→6 o4-11→1

n01→8 A1-03→2220

n01→9 A1-03→3330

RUN command source

selection n02 0 b1-02 1

J7 J1000

n02→0 b1-02→0

n02→1 b1-02→1

n02→2 b1-02→2

Frequency reference

source selection n03 0 b1-01 1

J7 J1000

n03→0b1-01→3 (AI-V3/J

option required)

n03→1 b1-01→0

n03→2 b1-01→1 and H3-01→0

n03→3 b1-01→1 and H3-01→2

n03→4 b1-01→1 and H3-01→3

n03→6b1-01→2 (SI-485/J)

option required)

When using A1 as frequency reference

input, make sure to set DIP switch S1

properly (voltage or current input).

Stop method selection n04 0 b1-03 0

J7 J1000

n04→0 b1-03→0

n04→1 b1-03→1

Reverse run prohibit

selection n05 0 b1-04 0

J7 J1000

n05→0 b1-04→0

n05→1 b1-04→1

Digital Operator STOP

key function n06 0 o2-02 1

J7 J1000

n06→0 o2-02→1

n06→1 o2-02→0

Frequency reference in

local mode n07 0 - - - (no operator panel potentiometer)

Frequency reference

from operator ENTER

key selection

n08 0 o2-05 0

J7 J1000

n08→0 o2-05→0

n08→1 o2-05→1

Max. output frequency n09 60.0 Hz E1-04 60.0 Hz

Max. output voltage n10 200 V * E1-05 200 V * * Values for a 400 V class drive are double.

Base frequency n11 60.0Hz E1-06 60.0 Hz

Mid. output frequency n12 1.5Hz E1-07 3.0 Hz

Mid. output voltage n13 12 V * E1-08 16.0 V * * Values for a 400 V class drive are double.

VAN-V07007E [J7→J1000] Replacement Instructions 10/16

J7 J1000

Drive

Function/

Parameter

No. Initial Value Parameter

No. Initial Value

Comments

Min. output frequency n14 1.5Hz E1-09 1.5 Hz

Min. output voltage n15 12 V * E1-10 12.0 V * * Values for a 400 V class drive are double.

Acceleration time 1 n16 10.0 s C1-01 10.0 s

Deceleration time 1 n17 10.0 s C1-02 10.0 s

Acceleration time 2 n18 10.0 s C1-03 10.0 s

Deceleration time 2 n19 10.0 s C1-04 10.0 s

S-curve at accel. Start 0 (0 s) C2-01 0.2 s

S-curve at accel. End 0 (0 s) C2-02 0.2 s

S-curve at decel. start 0 (0 s) C2-03 0.2 s

S-curve at decel. end

n20

0 (0 s) C2-04 0.0 s

J7:

Selection parameter (setting 0,1,2, and 3).

Same setting for all conditions.

J1000:

Numerical parameter (time must be set in

seconds). S-curve set separately for each

ride profile section.

Multi speed ref. 1 n21 0.0Hz d1-01 0.00 Hz

Multi speed ref. 2 n22 0.0Hz d1-02 0.00 Hz

Multi speed ref. 3 n23 0.0Hz d1-03 0.00 Hz

Multi speed ref. 4 n24 0.0Hz d1-04 0.00 Hz

Multi speed ref. 5 n25 0.0Hz d1-05 0.00 Hz

Multi speed ref. 6 n26 0.0Hz d1-06 0.00 Hz

Multi speed ref. 7 n27 0.0Hz d1-07 0.00 Hz

Multi speed ref. 8 n28 0.0Hz d1-08 0.00 Hz

Jog frequency n29 6.0Hz d1-17 6.00Hz

Frequency reference

upper limit n30 100% d2-01 100.0%

Frequency reference

lower limit n31 0% d2-02 0.0%

Motor rated current n32 - E2-01 -.

Depends on the drive capacity

Motor overheat

protection n33 0 L1-01 1

J7 J1000

n33→0 L1-01→1

n33→1 L1-01→2

n33→2 L1-01→0

Motor protection time

constant n34 8min L1-02 1.0 min

Set L1-02 = n34 / 8.

Drive cooling fan

operation selection n35 0 L8-10 0

J7 J1000

n35→0 L8-10→0

n35→1 L8-10→1

Terminal S1 function

selection - - H1-01 40

The function of S1 is fixed to Fwd Run in

the J7. The equivalent setting in the

J1000 is H1-01=40 (default).

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