YASKAWA SI-P1/ V7 User manual

YASKAWA

YA S K AWA

MANUAL NO. TOBZ-C736-70.4B



Upon receipt of the product and prior to initial operation, read these instructions

thoroughly and retain them for future reference.

PROFIBUS-DP INTERFACE UNIT

VS-606 V7 OPTION UNIT

INSTRUCTIONS

MODEL: SI-P1/V7

- 3 -

Safety Information

Read this instruction manual and the related documents thoroughly before installation, operation, maintenance or inspection of this

product. Make sure you understand product information,all precautions and safety information before using the product. Also,

keep this manual in a convenient location so that it can be referred to whenever necessary.

The following conventions are used to indicate precautions in this manual.

Indicates precautions that, if not heeded, could possibly result in loss of

life or serious injury.

Indicates precautions that, if not heeded, could result in relatively serious

or minor injury, damage to the product, or faulty operation.

Even items described in

CAUTION

　may result in a vital acccident in some situations.

In either case, follow these important notes.

:Itemstobeobservedbyusers are described in the relevant sections.

WARNING

・ After turning OFF the main circuit's power supply, wait until the CHARGE indicator

light goes out before connecting wires to the connectors or to the external terminals

of the SI-P1/V7.

The capacitor will remain charged and is dangerous.

CAUTION

・ A CMOS IC is used for the SI-P1/V7 unit. Handle the control board and CMOS IC

carefully. The CMOS IC can be destroyed by static electricity if touched directly.

・ To remove the SI-P1/V7 unit from the inverter and transport or store it separately,

keep the optional unit in the anti-static electricity package used to protect the unit at

delivery.

・ Do not change the wiring or remove/insert the connectors while the power is turned

ON.

Failure to observe this caution may result in injury.

: Before Use

(1) Read this instruction manual, SI-P1/V7 User’s Manual and the instruction manual of the inverter on

which this optional unit is mounted before using the PROFIBUS-DP Communications Interface Unit

SI-P1/V7.

(2) The GSD file, which is not included with the SI-P1/V7, is needed to use the SI-P1/V7 in the

PROFIBUS-DP slave. When the slave is registered in the GSD file in the PROFIBUS-DP master,

the master also recognizes the SI-P1/V7 unit, and then the SI-P1/V7 can be used in the registered

slave. To obtain the GSD file, please contact your Yaskawa representative.

NOTE

CAUTION

WARNING

NOTE

- 4 -

NOTE

Fig. 1 PROFIBUS-DP Communications Interface Unit SI-P1/V7

1 OUTLINE OF PRODUCT

The PROFIBUS-DP Communication Interface Unit SI-P1/V7 is an option unit that can be mounted on the VS-606V7 Inverter and

used for communications with the PROFIBUS-DP master.

Three types of I/O data length (32 bytes, 12bytes, 6bytes) can be selected. The run/stop status can be monitored and the inverter

internal constants can be set/changed from the PROFIBUS-DP master.

The SI-P1/V7 unit can be mounted on these inverters.

VS-606V7:Standard series (Operates on inverter software No.0020 or later edition)

Name Code No. Function

SI-P1/V7

PROFIBUS-DP

Communication

Interface Unit

SI-P1/V7

73606-V711X PROFIBUS data

Extended data 1 (Data length:32 bytes)

High-speed I/O data area (input:16bytes, output 16bytes)

MEMOBUS message (input:16bytes, output 16bytes)

Extended data 2 (Data length:12bytes)

High-speed I/O data area (input:4bytes, output 4bytes)

MEMOBUS message (input:8bytes, output 8bytes)

Basic data (Data length:6 bytes)

High-speed I/O data area (input:6bytes, output 6bytes)

Communication speed:9.6kbps to 12Mbps

Specify the name and code number when ordering the PROFIBUS-DP Communications Interface Unit SI-P1/V7.

LED

Modular Plug (CN1)

Ground Terminal

Optional

Connector (CN2)

Front of the SI-P1/V7 Unit Rear of the SI-P1/V7 Unit

Terminal

Block Termination

Resistor Selecto

Switch

ddress Switch2

5.5

ddress Switch1

- 5 -

2　RECEIVING

CAUTION

Verify that the product received is the product ordered.

Installing the wrong product may cause injury or equipment damage.

Products are rigorously inspected before delivery. Confirm the following points before installation.

Item Inspection Method

Is the product what you have ordered? Check it with the nameplate on the side of the SI-P1/V7 Unit (see 2.1.)

Is the inverter damaged? Check the SI-P1/V7 Unit visually for any damage that may have occurred during

transport.

Are any parts missing? Check the parts list (see 2.2.)

Contact your Yaskawa representative immediately if any problem should be found concerning the shipment.

2.1　Nameplate

The following diagram shows the nameplate on the side of the SI-P1/V7 Unit.

2.2　Parts List

The SI-P1/V7 Unit contains the following parts.

Parts Name Q'ty

PROFIBUS-DP Communications Interface Unit 1

Mounting fixture 1

M3×8SW screw 1

Grounding cable (small): 150 mm 1

Grounding cable (medium): 220 mm 1

Grounding cable (large): 330 mm 1

Manufacturing No.

Lot No.

Program No.

Code No.

PROFIBUS-DP Communications

Interface Unit Type

Mass

SER NO :

YASKAWA ELECTRIC

CORPORATION

LOT NO :

PRG :

CODE NO : 73606-V7031

INTERFACE UNIT SI-P1/V7

MASS : 0.5kg

MADE IN

JAPAN M

- 6 -

3　INSTALLATION

The SI-P1/V7 Unit is mounted with the digital operator and the front cover of the inverter removed. To mount the unit, do the

following.

1) Turn OFF the inverter’s power supply and remove the digital operator and the front cover and then wait one minute after all the

LEDs are turned OFF.

2) See Fig.1 for the three places where you should cut off the cover of the inverter’s CN2 connector. Use nippers to cut it off.

Be careful so that the nippers do not fall into the inverter unit. Should they fall in, be sure to remove them.

3) Fix the mounting fixture as shown in Fig.1.

4) Connect the correct grounding cable to the grounding screw shown in Fig.3 before mounting the SI-P1/V7 unit on the inverter.

Three types of grounding cables corresponding to various inverter capacities are provided. Connect the correct cable with a

crimped terminal. See Table 1.

5) Slowly mount the SI-P1/V7 unit on the main body of the inverter so that it is straight. When mounting, confirm that CN1 and

CN2 are in the top half. (The wiring to the inverter must be completed in advance. After mounting the SI-P1/V7 unit, the

terminal for inverter is hidden from view.)

6) Refer to Fig.2 for the location of the screws to screw the SI-P1/V7 unit on the inverter. The screw is already screwed in on

the interface unit.

7) Connect the grounding cable for the SI-P1/V7 to the grounding terminal on the main body of the inverter.

8) Put the digital operator and the front cover back.

Table 1 Grounding Cables Corresponding to Inverter Capacity

Cable Capacity of Inverter

Grounding cable (small): 150 mm 200V (single-phase): 0.1kW to 0.4kW, 200V (3-phase): 0.1kW to 0.75kW

Groundin

cable

(

medium

)

: 220 m

200V (single-phase): 0.75kW to 3.7kW, 200V (3-phase): 1.5kW to 3.7kW,

400V (3-phase): 0.2kW to 3.7kW

Grounding cable (large): 300 mm 200V (3-phase): 5.5kW, 7.5kW, 400V (3-phase): 5.5kW, 7.5kW

Fig. 3 Rear the SI-P1/V7 Unit

CN1

CN2

5.5

Cut off the cover

Fix with the M3 ×8

screws provided

Match projection to

mounting fixture.

Modular plug (CN1)

Tighten screw. Modular plug (CN1)

Ground terminal

(M3.5 screw)

To inverter ground terminals

Grounding

cable (blue)

Fig. 1　Front of Inverter Fig. 2 Front the SI-P1/V7 Unit

Connector (CN2)

Mounting fixture

CN1

- 7 -

4　INTERCONNECTION

Fig.2 shows the interconnection between the inverter, the SI-P1/V7 unit and the PROFIBUS-DP master.

Fig. 2 Interconnection between Devices

　　　　　　　: Precautions on Wiring

(1) Separate the wiring for SI-P1/V7 communications from the main circuit wiring or other power

cables.

(2) Use a shielded twisted-pair cable conforming with the PROFIBUS specifications for the

communications cable.

5　WIRING

(1)Table 2 shows the functions of the SI-P1/V7 PROFIBUS-DP bus connection terminals.

　　　　　Table 2 Function of PROFIBUS-DP Bus Connection Terminals

Terminal

No. Name Explanation

1 +5V BUS Not used.

2 GND BUS Not used.

3A-Line

Minus RxD/TxD according to RS-485 specifications

4B-Line

Plus RxD/TxD according to RS-485 specifications

5 Shield Shielded connection terminal of bus cable

6RTS

Not used.

123456

Terminal

Block

(JP3)

Termination

Resistor

Selector Switch

NOTE

RxD/TxD-N

RxD/TxD-P

9-pin

D-SUB

RxD/TxD-N

RxD/TxD-P

Shield

SI-P1/V7 unit

Inverter

Bus

connection

terminals

PROFIBUS-DP master

CN1

(50P)

606

CN2

(50P)

3-phase

power supply

Motor

JP3

- 8 -

(2) To wire the PROFIBUS-DP master and the terminal for the SI-P1/V7 unit, use a shielded twisted-pair cable and

do the following.

1)　The following chart shows the applicable cable sizes for the terminal block JP3.

[ Terminal: MINI COMBICON series, made by Phoenix Contact Co., Ltd. ]

IVAC

［mm2］AWG ［A］［V］

Twisted cable 0.14－1.5 28－16 8 160

Single cable 0.14－1.5 28－16 8 160

UL －30－14 8 300

CSA －28－16 8 300

2) Refer to Fig.3 for an illustration of how the end of the connecting cable on the SI-P1/V7 unit’s side should be prepared.

3) Use a thin screwdriver, less than 2.5mm wide and less than 0.4mm thick, to loosen the terminal screw.

4) Connect the SI-P1/V7 unit’s terminal block No. 3 with the PROFIBUS-DP master’s No. 8 pin

and connect the SI-P1/V7 unit’s terminal block No. 4 with the PROFIBUS-DP

master’s D-SUB No.3 pin. (See Fig.2.)

5) Insert the cable from the bottom of the terminal block.

6) Tighten the terminal screw so that the cable cannot be removed.

(Tightening torque: 0.22 to 0.25 [N ・m])

6　SETTING

6.1 Setting of SI-P1/V7 Unit

6.1.1 Address Switch

Rotary address switches to set the slave address on the PROFIBUS-DP are provided.

Setting address switches 1 and 2 on the SI-P1/V7 unit can be used to set the inverter address on the PROFIBUS-DP.

To Set the address, do the following.

Address = (setting of address switch 2) ×10 + (setting of address switch 1) ×1

Example）To set the address to 15.

　　　Set address switch 2 to "1".

　　　Set address switch 1 to "5".

6.1.2 Termination Resistor Selector Switch

To reduce the reflection of the signal and stabilise communications, a termination resistor must be attached on the end unit of the

transmission line. When the SI-P1/V7 unit is connected as the end unit of the communications line, termination ON the

termination resistor selector switch of the SI-P1/V7 unit will connect the termination resistor. Termination resistors do not have

to be mounted externally.

Termination Resistor Selector Switch

With termination

resistor (Switch ON)

Without termination

resistor (Switch OFF)

ON 1

Stripped section of wire:

approx. 5.5mm long

Cable

Fig. 3 Connection Cable Termination

at Bus Connection Terminal of the SI-

P1/V7 Unit

Set to 1.

Address switch 2

Address switch 1

Set to 5.

- 9 -

6.1.3 Setting of Communications Speed

When setting the communications speed is set on the PROFIBUS master, the speed for the SI-P1/V7 unit is also automatically set.

The communications speed for the SI-P1/V7 unit does not have to be set.

6.2 Setting for the Inverter

Before starting communications between the inverter and the PROFIBUS-DP master, make the following settings for the

constants if necessary.

To run or stop using PROFIBUS-DP communications, set "3" to n003. To set the frequency, set "9" to n004.

6.3 Ordering the GSD Files

To configure the SI-P1/V7 unit for the PROFIBUS-DP master, the GSD file is necessary. To use the SI-P1/V7 card, resgister the

GSD file in the PROFIBUS-DP master as slave.

The GSD file name (YASK00CA.gsd) for the SI-P1/V7 unit is the same as the GSD file name for the SI-P/V7 unit, however the

GSD file version is different.

(Previous GSD file:Revision=Version1.0 →New GSD file:Revision=Version3.1)

Contact your Yaskawa representative to get the new GSD file for SI-P1/V7 unit.

The new GSD file (Version3.1) for SI-P1/V7 unit is applicable to both the SI-P1/V7 unit and the SI-P/V7 unit.

Table 3 GSD files

Version 1. 0 Versio n3 .1

SI-P/V7 unit Applicable Applicable

SI-P1/V7 unit Not applicable Applicable

Constant

No. Name Description Factory

Setting

n003 Operation Reference Selection

0: Digital Operator

1: Control circuit terminal

2: MEMOBUS communications

3: Communications card (optional)

n004 Frequency Reference Selection

0: Digital Operator

1: Frequency reference 1（n024）

2: Control circuit terminal （0-10V）

3: Control circuit terminal （4-20mA）

4: Control circuit terminal （0-20mA）

5: Pulse train

6: MEMOBUS communications

7: Digital Operator circuit terminal （0-10V）

8: Digital Operator circuit terminal （4-20mA）

9: Communications card (optional)

In the event that the end user of this product is to be the military and said product is to be

employed in any weapons systems or the manufacture thereof, the export will fall under

the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade

Regulations. Therefore, be sure to follow all procedures and submit all relevant

documentation according to any and all rules, regulations and laws that may apply.

Specifications are subject to change without notice

for ongoing product modifications and improvements.

英文No.4-4(A5) メカトロ製品用

YASKAWA ELECTRIC CORPORATION

YASKAWA

IRUMA BUSINESS CENTER (SOLUTION CENTER)

480, Kamifujisawa, Iruma, Saitama 358-8555, Japan

Phone 81-4-2962-5696 Fax 81-4-2962-6138

YASKAWA ELECTRIC AMERICA, INC.

2121 Norman Drive South, Waukegan, IL 60085, U.S.A.

Phone 1-847-887-7000 Fax 1-847-887-7370

YASKAWA ELETRICO DO BRASIL LTDA.

Avenida Fagundes Filho, 620 Sao Paulo-SP CEP 04304-000, Brazil

Phone 55-11-3585-1100 Fax 55-11-5581-8795

YASKAWA ELECTRIC EUROPE GmbH

Hauptstraβe 185, 65760 Eschborn, Germany

Phone 49-6196-569-300 Fax 49-6196-569-398

YASKAWA ELECTRIC UK LTD.

1 Hunt Hill Orchardton Woods Cumbernauld, G68 9LF, United Kingdom

Phone 44-1236-735000 Fax 44-1236-458182

YASKAWA ELECTRIC KOREA CORPORATION

7F, Doore Bldg. 24, Yeoido-dong, Youngdungpo-Ku, Seoul 150-877, Korea

Phone 82-2-784-7844 Fax 82-2-784-8495

YASKAWA ELECTRIC (SINGAPORE) PTE. LTD.

151 Lorong Chuan, #04-01, New Tech Park 556741, Singapore

Phone 65-6282-3003 Fax 65-6289-3003

YASKAWA ELECTRIC (SHANGHAI) CO., LTD.

No.18 Xizang Zhong Road. Room 1702-1707, Harbour Ring Plaza Shanghai 200001, China

Phone 86-21-5385-2200 Fax 86-21-5385-3299

YASKAWA ELECTRIC (SHANGHAI) CO., LTD. BEIJING OFFICE

Room 1011A, Tower W3 Oriental Plaza, No.1 East Chang An Ave.,

Dong Cheng District, Beijing 100738, China

Phone 86-10-8518-4086 Fax 86-10-8518-4082

YASKAWA ELECTRIC TAIWAN CORPORATION

9F, 16, Nanking E. Rd., Sec. 3, Taipei, Taiwan

Phone 886-2-2502-5003 Fax 886-2-2505-1280

Published in Japan July 2008 00-7

MANUAL NO. TOBZ-C736-70.4B

08-5-10

8 -0

PROFIBUS-DP INTERFACE UNIT

VS-606 V7 OPTION UNIT

INSTRUCTIONS

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