Yamaha T135SE User manual

T135 SERVICE MANUAL

5YP-F8197-E0

T135SE

T135S

Sniper / Jupiter MX / Spark 135 / Exciter / 135LC

Manual Clutch and Automatic

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T135SE/T135S

SERVICE MANUAL

First edition, April, 2005

Any reproduction or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

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NOTICE

This manual was produced by the Yamaha Motor Company, Ltd. primarily for use by Yamaha dealers

and their qualified mechanics. It is not possible to include all the knowledge of a mechanic in one man-

ual. Therefore, anyone who uses this book to perform maintenance and repairs on Yamaha vehicles

should have a basic understanding of mechanics and the techniques to repair these types of vehicles.

Repair and maintenance work attempted by anyone without this knowledge is likely to render the vehi-

cle unsafe and unfit for use.

Yamaha Motor Company, Ltd. is continually striving to improve all of its models. Modifications and sig-

nificant changes in specifications or procedures will be forwarded to all authorized Yamaha dealers and

will appear in future editions of this manual where applicable.

NOTE:

Designs and specifications are subject to change without notice.

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IMPORTANT MANUALINFORMATION

Particularly important information is distinguished in this manual by the following.

QThe Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETYIS

INVOLVED!

wFailure to follow WARNING instructions could result in severe injury or death to the

vehicle operator, a bystander or a person checking or repairing the vehicle.

cCACAUTION indicates special precautions that must be taken to avoid damage to

the vehicle.

NOTE: ANOTE provides key information to make procedures easier or clearer.

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HOW TO USE THIS MANUAL

CONSTRUCTION OF THIS MANUAL

This manual consists of chapters for the main categories of subjects. (See “Illustrated symbols”)

1st title 1:This is a chapter with its symbol on the upper right of each page.

2nd title 2:This title appears on the upper of each page on the left of the chapter symbol. (For the

chapter “Periodic inspection and adjustment” the 3 rd title appears.)

3rd title 3:This is a final title.

MANUALFORMAT

All of the procedures in this manual are organized in a sequential, step - by - step format. The informa-

tion has been compiled to provide the mechanic with a easy to read, handy reference that contains

comprehensive explanations of all disassembly, repair, assembly, and inspections.

Aset of particularly important procedure 4is placed between a line of mark “ ✭” or “✬” with each pro-

cedure preceded by “8”.

IMPORTANT FEATURES

8Data and a special tool are framed in a box preceded by a relevant symbol 5.

8An encircled numeral 6indicates a part name, and an encircled alphabetical letter date or an align-

ment mark 7, the others being indicated by an alphabetical letter in a box 8.

8Acondition of a faulty component will precede an arrow symbol and the course of action required the

symbol 9.

EXPLODED DIAGRAM

Each chapter provides exploded diagrams before each disassembly section for ease in identifying cor-

rect disassembly and assembly procedures.

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SYMBOLS

The following symbols are not relevant to every

vehicle.

Symbols 1to 9indicate the subject of each

chapter.

1General information

2Specifications

3Periodic checks and adjustments

4Engine

5Cooling system

6Carburetor

7Chassis

8Electrical system

9Troubleshooting

Symbols 0to uindicate the following.

0Serviceable with engine mounted

qFilling fluid

wLubricant

eSpecial tool

rTightening torque

tWear limit, clearance

yEngine speed

uElectrical data

Symbols ito din the exploded diagrams indi-

cate the types of lubricants and lubrication

points.

iEngine oil

oGear oil

pMolybdenum-disulfide oil

aWheel-bearing grease

sLithium-soap-based grease

dMolybdenum-disulfide grease

Symbols fto gin the exploded diagrams indi-

cate the following.

fApply locking agent (LOCTITE®)

gReplace the part

iop

asd

GEN

INFO SPEC

CHK

ADJ ENG

LT New

COOL

TRBL

SHTG

ELEC

CHAS

CARB

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SPECIFICATIONS

TROUBLESHOOTING

ELECTRICALSYSTEM

CHASSIS

ENGINE

PERIODIC CHECKS AND

ADJUSTMENTS

GENERALINFORMATION GEN

INFO

TRBL

SHTG

ELEC

CHAS

ENG

CHK

ADJ

SPEC

TABLE OF CONTENTS

COOLINGSYSTEM COOL 5

CARBURETOR CARB 6

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