Yamaha 2001 YZF-R6 User manual

FOREWORD

This Supplementary Service Manual has been prepared to introduce new service and data for the

YZF-R62001.ForcompleteserviceinformationproceduresitisnecessarytousethisSupplementary

Service Manual together with the following manual.

YZF-R6 ’99 SERVICE MANUAL: 5EB1-AE1

YZF-R6 (L) 2000 SUPPLEMENTARY SERVICE MANUAL: 5EB1-AE2

YZF-R6 2001

SUPPLEMENTARY

SERVICE MANUAL

2000 by Yamaha Motor Co., Ltd.

First Edition, September 2000

Any reproduction or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd. is expressly

prohibited.

NOTE:

WARNING

CAUTION:

EB001000 NOTICE

This manual was produced by the Yamaha Motor Company, Ltd. primarily for use by Yamaha dealers

andtheirqualifiedmechanics.Itisnotpossibletoincludealltheknowledgeofamechanicinonemanu-

al, so it is assumed that anyone who uses this book to perform maintenance and repairs on Yamaha

motorcycles has a basic understanding of the mechanical ideas and the procedures of motorcycles

repair.

Repairsattemptedbyanyonewithoutthisknowledgearelikelytorenderthemotorcyclesunfitfor use.

YamahaMotorCompany,Ltd.iscontinuallystrivingtoimproveallitsmodels.Modificationsandsignifi-

cant changes in specifications or procedures will be forwarded to all authorized Yamaha dealers and

will appear in future editions of this manual where applicable.

Designs and specifications are subject to change without notice.

IMPORTANT INFORMATION

Particularly important information is distinguished in this manual by the following.

The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR

SAFETY IS INVOLVED!

FailuretofollowWARNINGinstructionscouldresultinsevere injuryordeathto

the motorcycle operator, a bystander or a person inspecting or repairing the

motorcycle.

ACAUTIONindicatesspecialprecautionsthatmustbetakentoavoiddamage

to the motorcycle.

NOTE: A NOTE provides key information to make procedures easier or clearer.

2143

YP002000 HOW TO USE THIS MANUAL

This manual is intended as a handy, easy-to-read reference book for the mechanic. Comprehensive

explanationsofallinstallation,removal,disassembly,assembly,repairandinspectionproceduresare

laid out with the individual steps in sequential order.

1The manual is divided into chapters. An abbreviation and symbol in the upper right corner of each

page indicate the current chapter. Refer to “SYMBOLS” on the following page.

2Each chapter is divided into sections. The current section title is shown at the top of each page,

except in Chapter 3 (“Periodic Inspections and Adjustments”), where the sub-section title (-s) appear.

(In Chapter 3, “Periodic Inspections and Adjustments”, the sub-section title appears at the top of each

page, instead of the section title.)

3Sub-section titles appear in smaller print than the section title.

4To help identify parts and clarify procedure steps, there are exploded diagrams at the start of each

removal and disassembly section.

5Numbers are given in the order of the jobs in the exploded diagram. A circled number indicates a

disassembly step.

6Symbols indicate parts to be lubricated or replaced (see “SYMBOLS”).

7A job instruction chart accompanies the exploded diagram, providing the order of jobs, names of

parts, notes in jobs, etc.

8Jobs requiring more information (such as special tools and technical data) are described sequen-

tial0ly.

24 25

2321

19 2018

1413

11 12

GEN

INFO SPEC

ENG

CARB

ELEC

CHK

ADJ

TRBL

SHTG

16 17

COOL

CHAS

EB003000

SYMBOLS

The following symbols are not relevant to every

vehicle.

Symbols 1to 9indicate the subject of each

chapter.

1General information

2Specifications

3Periodic checks and adjustment

4Engine

5Cooling system

6Carburetor(-s)

7Chassis

8Electrical system

9Troubleshooting

Symbols 10 to 17 indicate the following.

10 Serviceable with engine mounted

11 Filling fluid

12 Lubricant

13 Special tool

14 Tightening torque

15 Wear limit, clearance

16 Engine speed

17 Electrical data

Symbols 18 to 23 intheexplodeddiagramsindi-

cate the types of lubricants and lubrication

points.

18 Apply engine oil

19 Apply gear oil

20 Apply molybdenum disulfide oil

21 Apply wheel bearing grease

22 Apply lightweight lithium-soap base grease

23 Apply molybdenum disulfide grease

Symbols 24 to 25 intheexplodeddiagramsindi-

cate the following:

24 Apply locking agent (LOCTITE)

25 Use new one

CONTENTS

SPECIFICATIONS

GENERAL SPECIFICATIONS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ENGINE SPECIFICATIONS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CHASSIS SPECIFICATIONS 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ELECTRICAL SPECIFICATIONS 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TIGHTENING TORQUES 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ENGINE TIGHTENING TORQUES 5. . . . . . . . . . . . . . . . . . . . . . . . . . . .

CABLE ROUTING 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PERIODIC CHECKS AND ADJUSTMENTS

INTRODUCTION 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PERIODIC MAINTENANCE AND LUBRICATION INTERVALS 8. . . . . .

CHASSIS 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CHECKING THE BRAKE FLUID LEVEL 10. . . . . . . . . . . . . . . . . . . . . . .

CHECKING THE TIRES 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CHASSIS

SWINGARM AND DRIVE CHAIN 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CHECKING THE DRIVE CHAIN 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

YZF-R6 WIRING DIAGRAM

–1–

GENERAL SPECIFICATIONS SPEC

SPECIFICATIONS

GENERAL SPECIFICATIONS

Item Standard Limit

Model code 5MT1 (N) (D) (B) (GB) (GR) (DK) (NL) (S) (I) (E)

5MT2 (N) (D) (A) (SF)

5MT3 (F)

5MT4 (AUS) (NZ)



Dimensions

Overall length

Overall width

Overall height

Seat height

Wheelbase

Minimum ground clearance

Minimum turning radius

2025 mm (except for N, S, F, AUS, NZ)

2080 mm (for N, S, F, AUS, NZ)

690 mm

1105 mm

820 mm

1380 mm

135 mm

3400 mm



Weight

Wet (with oil and a full fuel tank)

Dry (without oil and fuel)

Maximum load (total of cargo, rider,

passenger, and accessories)

186 kg

167 kg

375 kg



–2–

ENGINE SPECIFICATIONS SPEC

ENGINE SPECIFICATIONS

Item Standard Limit

Camshafts

Drive system

Camshaft cap inside diameter

Camshaft journal diameter

Camshaft-journal-to-camshaftcap

clearance

Chain drive (right)

23.000 23.021 mm

22.967 22.980 mm

0.028 0.064 mm



0.08 mm

Carburetors

Model (manufacturer) quantity

Throttle cable free play (at the

flange of the throttle grip)

ID mark

Main jet

Main air jet

Jet needle

Needle jet

Pilot air jet

Pilot outlet

Pilot jet

Bypass 1

Bypass 2

Bypass 3

Pilot screw turns out

Valve seat size

Starter jet 1

Starter jet 2

Butterfly valve size

Fuel level (below the line on the

float chamber)

CVRD37 (KEIHIN) 4

6 8 mm

5EB00, 5EB200 (G), 5EB300 (F)

Carburetors 1 and 4: #152

Carburetors 2 and 3: #148

#110

Carburetors 1 and 4: N7RA

Carburetors 2 and 3: N7SA

2.6

#110

0.9

#38

0.8

1-1/2 2

1.2

#50

0.6

#110

17.5 18.5 mm



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