XLT Ovens RD 9007 PS Quick start guide
XLT Ovens
PO Box 9090
Wichita, Kansas 67277
US: 888-443-2751 FAX: 316-943-2769 INTL: 316-943-2751 WEB: www.xltovens.com
XLT Radiant Oven
Parts & Service Manual
RD 9007A
SWA
08/01/2019
Current versions of this manual, Rough-In Specifications, Installation & Operation Manual, Architectural
Drawings, & a list of International Authorized Distributors are available at: www.xltovens.com
For use with the following XLT Radiant Oven Versions:
Standard (S) A
World (W) A
2000887
Read This Manual Before Using This Appliance.
Original Instructions
Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
2TABLE OF CONTENTS
Warning & Safety Information........................................................................................................... 3
General ...............................................................................................................................................6
Warranty.............................................................................................................................................8
Recommended Tool List ..................................................................................................................10
Installation Responsibilities ............................................................................................................. 11
Oven Theory of Operation ...............................................................................................................12
Oven Troubleshooting......................................................................................................................17
Oven Service Procedures.................................................................................................................. 20
Oven Parts ........................................................................................................................................22
Oven Schematics ..............................................................................................................................36
Notes................................................................................................................................................. 40
Revision History Table
Revision Comments Date
ANew Release 08/01/2019
Save this Manual
This document is the property of the owner of this equipment.
XLT reserves the right to make changes in design & specifications, and/or make additions
or improvements to its product without imposing any obligations upon itself to install them in
products previously manufactured.
All Right Hand & Left Hand designations in this manual are from the point of view as if
standing directly in front of the oven.
For maintenance procedures, please refer to the XLT Installation & Operation Manual.
Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
3
Definitions & Symbols
A safety instruction (message) includes a “Safety Alert Symbol” & a signal word or phrase
such as DANGER, WARNING or CAUTION. Each signal word has the following meaning:
WARNING & SAFETY INFORMATION
XLT has spent millions of dollars designing and testing our products as well as developing
Parts & Service Manuals. These manuals are the most complete and easiest to understand in the
industry. However, they are worthless if they are not followed.
We have witnessed store operators and building owners lose many thousands of dollars in
lost revenue due to incorrect installations. We highly recommend you follow all instructions given
in this manual as well as follow best practices in plumbing, electrical, and HVAC building codes.
IEC 60417-5036: This symbol indicates high voltage. It calls your attention to
items or operations that could be dangerous to you & other persons operating this
equipment. Read the message & follow the instructions carefully.
HIGH
VOLTAGE
ISO 7000-0434: Indicates a potentially hazardous situation that, if not avoided, can
result in serious injury or death.
DANGER
ISO 7000-0434: Indicates a potentially hazardous situation, that if not avoided, can
result in minor to moderate injury or serious damage to the product. The situation
described in the CAUTION may, if not avoided, lead to serious results. Important
safety measures are described in CAUTION (as well as WARNING), so be sure to
observe them.
CAUTION
ISO 7000-0434: Indicates a potentially hazardous situation, that if not avoided, can
result in minor to moderate injury or serious damage to the product. The situation
described in the CAUTION may, if not avoided, lead to serious results. Important
safety measures are described in CAUTION (as well as WARNING), so be sure to
observe them.
WARNING
ISO 7000-0790: Read the
instructions before using this
machine.
READ
MANUAL
IEC 60417-5172: A class II or
double insulated electrical
appliance.
CLASS II
EQUIPMENT
IEC 60417-5019: Terminal
which is intended for connection
to an external conductor.
PROTECTIVE
EARTH
IEC 60417-5021: Having the
same electric potential or uni-
form electric potential.
EQUIPOTENTIALITY
IEC 60417-5016: Terminal
which is intended for connection
to an external conductor.
FUSE-LINK
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4WARNING & SAFETY INFORMATION
SAFETY DEPENDS ON YOU
This appliance is for professional use by qualified personnel. This appliance
must be installed by qualified persons in accordance with the regulations in force.
This appliance must be installed with sufficient ventilation to prevent the occurrence
of unacceptable concentrations of substances harmful to health in the room in which
it is installed. This appliance needs an unobstructed flow of fresh air for satisfactory
operation & must be installed in a suitably ventilated room in accordance with cur-
rent regulations. This appliance should be serviced by qualified personnel at least
every 12 months or sooner if heavy use is expected.
CAUTION
This appliance is not intended for use by persons (including children) with
reduced physical, sensory or mental capabilities, or lack of experience and
knowledge, unless they have been given supervision or instruction concerning use of
the appliance by a person responsible for their safety. Children should be supervised
to ensure that they do not play with the appliance.
CAUTION
These appliances are intended to be used for commercial applications, for
example in kitchens of restaurants, canteens, hospitals, and in commercial enterpris-
es such as bakeries, butcheries, etc., but not for continuous mass production of food.
CAUTION
Improper installation, adjustment, alteration, service or maintenance can cause prop-
erty damage, injury, or death. Read the installation, operating and maintenance in-
structions thoroughly before installing, using, or servicing this equipment.
DANGER
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5
Do not restrict the flow of ventilation air to the unit. Provide adequate clearance for operating,
cleaning, and maintaining the unit when in the installed position.
Keep the area free and clear of combustible material. DO NOT SPRAY AEROSOLS IN THE
VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.
Ovens are certified for installation on combustible floors.
Electrical schematics are located inside the control box of the oven and in this manual. Dis-
connect input power to the unit before performing any maintenance.
This unit requires a ventilation hood. The installation must conform to local codes.
This unit must be operated by the same voltage, phase, & frequency of electrical power as des-
ignated on the nameplate label located on the side of the unit.
Minimum clearances must be maintained from combustible & non-combustible construction
materials.
Follow all local codes when installing this unit.
Follow all local codes to electrically ground the unit.
Appliance is not to be cleaned with high pressure water.
XLT ovens are certified for use in stacks of up to four (4) units of XLT products. Integration of
other manufacturer’s products into an oven stack is not recommended, & will void any warran-
ties. XLT assumes no liability for mixed product applications.
Failure to call XLT Customer Service at 1-888-443-2751 prior to contacting a repair company
voids any & all warranties.
PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE.
This appliance operates below 70 dBA.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable liquids or vapors in
the vicinity of this or any other appliance.
DANGER
WARNING & SAFETY INFORMATION
Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
6
Tips give a special instruction that can save time or provide other benefits while installing
or using the product. The tip calls attention to an idea that may not be obvious to first-time
users of the product.
TIP
NOTE
Notes indicate an area or subject of special merit, emphasizing either the product’s ca-
pability or common errors in operation or maintenance.
Repairs of all appliances & ventilation exhaust hoods should only be performed by
a qualified professional who has read & understands these instructions & is familiar
with proper safety precautions. Read this manual thoroughly before installing or
servicing this equipment.
DANGER
This manual, which contains an illustrated parts breakdown, has been prepared as an aid in
understanding how the unit operates, how to diagnose problems, and order parts for the equipment.
All of the parts, listed in the parts breakdown, are manufactured with the same precision as the
original equipment.
XLT parts and service providers are available worldwide. There are authorized service
providers located in the principle cities of the United States. There are also authorized distributors
located throughout the world.
The Theory of Operation section describes how the unit operates. An understanding of
normal operation will greatly aid diagnosis and troubleshooting. The Troubleshooting section lists
all possible display alarms, LED’s on, what went wrong, and how to fix it. This will lead to the
solution of a problem in the most efficient way. The illustrated parts section identifies the various
sub-assemblies and detailed parts which make up the equipment, as well as the part number. An
explanation of how to order parts is included.
This manual is designed to supplement the Installation & Operation Manual provided with
the unit when new. Please refer to it for descriptions, dimensions, weights, electrical requirements,
maintenance schedules, and certifications.
XLT wants you to be totally satisfied with every aspect of owning & using your oven.
Your feedback, both positive & negative, is very important to us as it helps us understand how to
improve our products & our company. Our goal is to provide you with equipment that we can be
proud to build & you can be proud to own.
To receive technical support for the oven you purchased, XLT has qualified customer ser-
vice personnel that can provide assistance on any type of XLT equipment problem you may expe-
rience. Technical support is available 24/7/365 at 888-443-2751 or visit www.xltovens.com.
GENERAL
Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
7
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Warranty –US and Canada
Rev A Approval Date: 08/01/2019
7761 W Kellogg Drive 67209-2003 - PO Box 9090 67277-0090 - Wichita, Kansas
Voice (316) 943-2751 - (888) 443-2751 - Fax (316) 943-2769
www.xltovens.com
XLT warrants Radiant Ovens manufactured aer August 01, 2019 to be free from any defect in material
and workmanship under normal use for seven (7) years from the date of original purchase by the end user, and
further warrants conveyor shas and conveyor bearings for ten (10) years. XLT further warrants all equipment to
be free from rust for ten (10) years from the date the equipment is originally purchased. In the event of a part
failure, XLT will furnish a replacement part and pay for all labor associated with the replacement of the part. If
upon inspecon XLT determines that the part is not defecve, all incurred costs will be the responsibility of the
end user purchaser. This warranty is extended to the original end user purchaser and is not transferable without
prior wrien consent of XLT. Damages are limited to the original purchase price.
DUTIES OF THE OWNER:
The owner must inspect the equipment and crates at me of receipt. Damage during shipment is to be
immediately reported to the carrier and also to XLT
The equipment must be installed and operated in accordance with the Installaon &Operaon Manual
furnished with the unit
This warranty shall not excuse the owner from properly maintaining the equipment in accordance with the
Installaon &Operaon Manual furnished with the unit
A copy of the “Inial Start-Up Checklist” must be lled out and returned to XLT when the unit is inially
installed, and/or when the unit is removed and installed in another locaon
The electric ulies must be connected to the equipment and installed by locally licensed contractors
Failure to contact XLT prior to contacng a repair company for warranty work voids any and all warranes
WHAT IS NOT COVERED:
Freight damage
Overme charges
Any part that becomes defecve because of ulity services (power surges, high or low voltages, or improper
ulity connecons)
Any part that becomes defecve because of moisture and/or other contaminants
Conveyor belts
Filters
Painted or Powder Coated surfaces
Normal maintenance or adjustments
This warranty shall not apply if the equipment or any part is damaged as a result of accident, casualty,
alteraon, misuse, abuse, improper cleaning, improper venlaon, improper installaon, improper operaon,
natural disasters, or man-made disasters
CLAIMS HANDLED AS FOLLOWS:
Should any such defect be discovered, XLT must be noed. Upon nocaon, XLT will arrange for necessary
repairs to be made by an authorized service agent. Denial of services upon the arrival of an authorized service
agent will release XLT of any and all warranty obligaons.
Warranty –International
Rev A Approval Date: 08/01/2019
7761 W Kellogg Drive 67209-2003 - PO Box 9090 67277-0090 - Wichita, Kansas
Voice (316) 943-2751 - (888) 443-2751 - Fax (316) 943-2769
www.xltovens.com
XLT warrants Radiant Ovens manufactured aer August 01, 2019 to be free from any defect in material
and workmanship under normal use for ve (5) years from the date of original purchase by the end user, and
further warrants conveyor shas, and conveyor bearings for ten (10) years. XLT further warrants all equipment to
be free from rust for ten (10) years from the date the equipment is originally purchased. In the event of a part
failure, XLT will furnish a replacement part and pay for all labor associated with the replacement of the part. If
upon inspecon XLT determines that the part is not defecve, all incurred costs will be the responsibility of the
end user purchaser. This warranty is extended to the original end user purchaser and is not transferable without
prior wrien consent of XLT. Damages are limited to the original purchase price.
DUTIES OF THE OWNER:
The owner must inspect the equipment and crates at me of receipt. Damage during shipment is to be
immediately reported to the carrier and also to the Distributor/Service Provider
The equipment must be installed and operated in accordance with the Installaon &Operaon Manual
furnished with the unit
This warranty shall not excuse the owner from properly maintaining the equipment in accordance with the
Installaon &Operaon Manual furnished with the unit
A copy of the “Inial Start-Up Checklist” must be lled out and returned to Distributor/Service Provider when
the unit is inially installed, and/or when the unit is removed and installed in another locaon
The electric ulies must be connected to the equipment and installed by locally licensed contractors
Failure to contact the Distributor/Service Provider prior to contacng a repair company for warranty work
voids any and all warranes
WHAT IS NOT COVERED:
Freight damage
Overme charges
Any part that becomes defecve because of ulity services (power surges, high or low voltages, or improper
ulity connecons)
Any part that becomes defecve because of moisture and/or other contaminants
Conveyor belts
Filters
Painted or Powder Coated surfaces
Normal maintenance or adjustments
This warranty shall not apply if the equipment or any part is damaged as a result of accident, casualty,
alteraon, misuse, abuse, improper cleaning, improper venlaon, improper installaon, improper operaon,
natural disasters, or man-made disasters
CLAIMS HANDLED AS FOLLOWS:
Should any such defect be discovered, the Distributor/Service Provider must be noed. Upon nocaon,
Distributor/Service Provider will arrange for necessary repairs to be made by an authorized service agent. Denial
of services upon the arrival of an authorized service agent will release XLT and Distributor/Service Provider of any
and all warranty obligaons.
Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
10 RECOMMENDED TOOL LIST
Sockets
QTY. Ratchets QTY. Pliers QTY.
1/4" Drive 7" 1/4" Drive 1 Diagonal SM 1
3/16 1 12" 3/8" Drive 1 Diagonal Std 1
7/32 1 Slip Joint Std 1
1/4 1 Extensions QTY. Needle Nose 1
9/32 1 1/4" Drive Wire Strippers 1
5/16 1 3" 1 Wire Crimpers 1
3/8 1 6" 1
7/16 1 10" 1 Hammer QTY.
1/2 1 3/8" Drive 8 oz. Ball Peen 1
3/8" Drive 1-1/2" 1
7/16 1 3" 1 Drills QTY.
1/2 1 6" 1 Cordless Micro 1
9/16 1 10" 1 Cordless Std 1
5/8 1
3/4 1 Gearwrench QTY. Bits QTY.
11/16 1 5/16 1 6" #2 Phillips 1
13/16 1 3/8 1 3/16" Drill Bit 1
7/8 1 7/16 1 5/32" Drill Bit 1
15/16 1 1/2 1 #10-24 Tap 1
1" 1 9/16 1 #8-32 Tap 1
3/8" Drive Allen 5/8 1
1/8 1 11/16 1 Miscellaneous QTY.
3/16 1 3/4 1 Volt/Amp Meter 1
7/32 1 Heat Probe 1
1/4 1 Screw Drivers QTY. Molex Extractor 1
5/16 1 #2 Phillips 1 Molex Crimper 1
3/8 1 #1 Phillips 1 Straight Pick 6" 1
1/4" Flat Blade 1 90 Degree Pick 6" 1
T-Handle Allen
QTY. 1/8" Flat Blade 1 7" Zip Ties 20
3/32 1 Flashlight 1
7/64 1 Nut Driver QTY. 25' Tape Measure 1
1/8 1 5 MM 1 Electrical Tape 1
3/16 1 8 MM 1 White Lithium Grease 1
1/4 1 Stainless Steel Cleaner 1
7/32 1
Table of contents
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