Woodmizer Simple Set SSW Guide

Simple Set

Safety, Operation, Maintenance

& Parts Manual

SSW, SSW-R rev. A.00 - A.03

Safety is our #1 concern! Read and understand

all safety information and instructions before oper-

ating, setting up or maintaining this machine.

February 2010 Form #1611

ii SS09doc042913 Table of Contents

Table of Contents Section-Page

SECTION 1 SETUP & OPERATION 1-1

1.1 Initial Setup ............................................................................................1-1

1.2 Operation................................................................................................1-2

1.3 Troubleshooting......................................................................................1-3

Error Messages.....................................................................1-3

Diagnostic Lights..................................................................1-4

Simple Set Up/Down Gear Settings Adjustment ...................1-5

Simple Set PID Settings.........................................................1-6

SECTION 2 REPLACEMENT PARTS 2-1

2.1 Simple Set Kit, Complete (Standard).....................................................2-1

2.2 Simple Set Kit, Complete (Standard Remote)........................................2-3

2.3 Sensor Assembly....................................................................................2-4

2.4 Simple Set Control (Standard)................................................................2-5

2.5 Simple Set Control (Standard Remote Operator)...................................2-7

2.6 Simple Set Control (Standard Remote Power Box)...............................2-9

SECTION 3 ELECTRICAL INFORMATION 3-1

3.1 Wiring Diagram (Standard)....................................................................3-1

INDEX I

TOC

Setup & Operation

Initial Setup

Setup & Operation SS09doc042913 1-1

SECTION 1 SETUP & OPERATION

1.1 Initial Setup

See Figure 1-1. Turn the sawmill control key switch to the ON (#1) position. Simple Set

will start up in manual mode. As the control powers up, the software revision is displayed.

This information can be helpful should you require service.

In manual mode, press the Up arrow to enter the setup menus.

Set Speed: Available values are 1 - 5. The default value is 5. Lowering the Set Speed will

assist in achieving the desired blade height setting in situations where the up/down

chains or mast pads are too loose.

Use the Up and Down buttons to scroll to the desired Set Speed setting.

Press the Auto button to scroll to the Units menu or the Manual button to exit.

Units: Simple Set can display units in inches (default) or millimeters.

Push the Up or Down buttons to scroll to the desired unit setting.

Press the Auto button to scroll to the Language menu or the Manual button to

exit.

FIG. 1-1

3H1041

Scroll

Up/Down

Display Manual

Auto

Setup & Operation

Operation

1-2 SS09doc042913 Setup & Operation

Language: To date, the only available language is English.

Press the Auto button to scroll back to the Set Speed menu or the Manual but-

ton to exit.

1.2 Operation

Manual: With Simple Set in manual mode, operate the sawmill up/down system as nor-

mal with the sawmll control drum switch. The display will show a ‘D’ when the drum switch

is pushed down and a ‘U’ when pushed up.

Auto: With Simple Set in auto mode, the saw head will move down the increment dis-

played when the sawmill control drum switch is activated in the down position. The saw

head will move up as normal when the drum switch is activated in the up position. Two

sets of values can be stored in the control.

Push the Auto button to display the Set1 value. Push Auto again to toggle to

the Set2 value.

While either Set1 or Set2 value is displayed, use the Up and Down buttons to

adjust the value in 1/16” (or 1mm) increments.

Bump the up/down drum switch down to move the blade to the next increment. Holding

the drum switch up or down will bypass Simple Set and move the saw head until the drum

switch is released.

If the saw head is raised before the next cut, pushing the drum switch down will return the

saw head to the original position plus the increment value.

Push the Manual button to exit auto mode.

Turn the sawmill control key switch to the OFF (#0) position to power off Simple Set.

Setup & Operation

Troubleshooting

Setup & Operation SS09doc042913 1-3

1.3 Troubleshooting

1.3.1 Error Messages

See Table 1-1. A description of Simple Set error messages is provided below.

Error Description

E02 Sensor This message is displayed if Simple Set cannot detect the

encoder sensor magnet when entering auto mode. Check

that the gear box extension is aligned with the sensor. Push

any button on the Simple Set control to exit to manual

mode.

E03 Sensor This message is displayed if Simple Set cannot detect a

signal from the encoder sensor when entering auto mode.

Check the encoder sensor cable connections. push any

button on the Simple Set control to exit to manual mode.

Setup & Operation

Troubleshooting

1-4 SS09doc042913 Setup & Operation

1.3.2 Diagnostic Lights

See Figure 1-2. LED indicator lights are provided on the encoder sensor housing and the

display circuit board and H-bridge module inside the Simple Set control box. Observing

the LED lights during operation can help identify problems with the sensor, drum switches

or Simple Set control.

During normal operation:

As the up/down gearbox shaft spins to move the saw head up or down, the sensor

LED will illuminate and brighten. After each complete revolution of the shaft, the

LED will turn off then illuminate and brighten.

In manual mode, both control box LEDs will illuminate red when the drum switch is

activated in the down direction and green when the up/down drum switch is acti-

vated in the up direction. Both LEDs will turn off when the drum switch is released.

In auto mode, both control box LEDs operate the same (green) in the up direction

as in manual mode. When the drum switch is bumped in the down direction, both

LEDs will illuminate red and then the display LED will immediately turn off. When

the blade reaches the increment value set by the Simple Set control, the LED on the

H-bridge will turn off. If the drum switch is held down or the saw head coasts past

the increment, the H-bridge LED will illuminate green indicating the blade will move

up to return to the increment value. When the blade reaches the increment value,

the H-bridge LED will turn off.

FIG. 1-2

H-bridge LEDs

Display

LEDs

Sensor

LED

3H1040-3

Setup & Operation

Troubleshooting

Setup & Operation SS09doc042913 1-5

1.3.3 Simple Set Up/Down Gear Settings Adjustment

1. Make sure the power to the control box is on.

2. Press the UP arrow and Manual buttons simultaneously on the Simple Set control panel

to display the Speed setting.

See Figure 1-3.

3. Press the Auto button several times until "Gear: 0.xxxx" appears.

4. Use the Up/Down arrow buttons to set the value of the Gear Setting as shown in the table

below.

5. Press the Auto button to display "InvGear: xx".

6. Use the Up/Down arrow buttons to set the InvGear setting to the required value as shown

in the table above.

7. Press the Manual button to return to the main menu.

FIG. 1-3

Models Revision Gear Setting InvGear Setting

LT40 (Default) All 0.0938 (Default) No (Default)

LT35/LT35HD A1.00 - A1.02 0.2250 Yes

LT35/LT35HD A2.00 - A2.01 0.3492 Yes

LT35/LT35HD A3.00+ 0.1170 Yes

3H1128

Scroll

Up/Down

Display Manual

Auto

Setup & Operation

Troubleshooting

1-6 SS09doc042913 Setup & Operation

1.3.4 Simple Set PID Settings

1. Make sure the power to the control box is on.

2. Press the UP arrow and Manual buttons simultaneously on the Simple Set control panel

to display the Speed setting.

See Figure 1-5.

3. Press the Auto button several times until PGain, DGain and IGain settings appear. Use

the Up/Down arrow buttons to set the settings to the required values. IMPORTANT! The

PID settings are facory-set and they should not be changed. If necessary, set the PID set-

tings to the following values: PGain 1.0, DGain 0.0 and IGain 0.0.

4. Press the Manual button to return to the main menu.

FIG. 1-5

3H1128

Scroll

Up/Down

Display Manual

Auto

Replacement Parts

Simple Set Kit, Complete (Standard)

Replacement Parts SS09doc042913 2-1

SECTION 2 REPLACEMENT PARTS

2.1 Simple Set Kit, Complete (Standard)

REF DESCRIPTION (Indicates Parts Available In Assemblies Only) PART # QTY.

KIT, FACTORY-INSTALLED SIMPLE SET (STANDARD) SSW 1

KIT, FIELD-INSTALLED SIMPLE SET (STANDARD) SSW-R 1

1Simple Set Control (See Section 2.4)

2Screw, 1/4-20 x 1/2” Slotted Hex Head F05015-1 2

3Tubing, 1/2” Neoprene R02348 .5 ft.

4Screw, #10-24 x 3/8” Button Socket Head Stainless F05004-218 2

5Nut, #10-24 Self-Locking Hex F05010-14 2

6Tie Wrap, 3/16” x 6” UV Black F05089-3 4

7Simple Set Encoder (See Section 2.3)

8Cable, Simple Set Sensor 053380 1

9Cover, Simple Set Enclosure 006862 1

10 Bracket, Sensor Cable (SSW Only) 007067 1 1

11 Bracket, Simple Set Mount (SSW-S Only) 007416 1

12 Bolt, 3/8-16 x 1” Hex Head F05007-7 2

13 Washer, 3/8” Split Lock F05011-4 2

19 20

3H1040D

1413

Replacement Parts

Simple Set Kit, Complete (Standard)

2-2 SS09doc042913 Replacement Parts

14 Washer, 3/8” SAE Flat F05011-3 2

SSW-R Field Installed Kit Only (Includes parts above plus):

15 Bolt, 1/4-20 x 1/2” Hex Head F05005-15 4

16 Washer, 1/4” Split Lock F05011-14 4

17 Washer, 1/4” SAE Flat F05011-11 4

18 Nut, 1/4-20 Hex Nylon Lock F05010-69 4

19 Sheave, Modified AK64 x 5/8” 006874 1

20 Screw, #8-32 x 1” Flat Socket Head F05004-252 2

21 Bracket, Up/Down Motor Mount (Grove) 014073 1

22 Bracket, Up/Down Motor Mount (IPTS) 014529 1

23 Tie Wrap, 3/16” x 6” UV Black F05089-3 6

Instruction Sheet, Simple Set Retrofit SSW-1600 1

Manual, Simple Set Option M1610 1

1 Added to secure sensor cable away from moving up/down pulley (Rev. A.01).

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