wiwa 410.09 User manual
Translation of the Original Operation Manual
BetonP_BA_en_1302 · jw
Operating Manual
MORTAR PUMP
Type:
❍410.09
Type:
❍600.12
Serial number
⸏⸏⸏⸏⸏⸏⸏⸏
Translation of the Original Operation Manual for Mortar Pumps 3
BetonP_BA_en_1302•jw
Table of Contents
1 Foreword ..............................................................................................5
2 Safety....................................................................................................6
2.1 Explanation of symbols ......................................................................6
2.2 Safety notes .......................................................................................8
2.3 Health risks.........................................................................................8
2.4 Information signs on the device..........................................................9
2.5 Safety features ...................................................................................9
2.5.1 Safety valve......................................................................................10
2.5.2 Compressed air shut-off valve..........................................................10
2.6 Information on explosion protection ................................................. 11
2.7 Notes on warranty ............................................................................ 11
2.7.1 Conversions and alterations............................................................. 11
2.7.2 Accessories and spare parts ............................................................ 11
2.8 Operating and maintenance personnel ............................................12
2.8.1 Machine owner's duties ....................................................................12
2.8.2 Personnel qualification .....................................................................12
2.8.3 Authorized operating personnel .......................................................12
2.8.4 Personal Protective Equipment (PPE) .............................................12
2.9 Emergency procedures ....................................................................13
2.9.1 Leakages..........................................................................................13
2.9.2 Injuries..............................................................................................13
2.10 Handling auxiliary materials .............................................................14
3 Machine Description .........................................................................15
3.1 Intended use.....................................................................................15
3.2 Machine structure.............................................................................16
4 Installation and transportation.........................................................17
4.1 Safety measures at the installation location .....................................17
4.2 Transporting the machine.................................................................17
5 Assembly............................................................................................18
6 Putting into operation .......................................................................19
6.1 Preparing..........................................................................................19
6.2 Initial cleaning...................................................................................19
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7 Operation............................................................................................20
7.1 General notes...................................................................................20
7.2 Spraying ...........................................................................................20
7.2.1 Setting the working pressure............................................................21
7.3 Flushing............................................................................................21
8 Decommissioning..............................................................................22
8.1 Interrupting work...............................................................................22
8.2 Finishing work ..................................................................................22
8.2.1 Cleaning the machine.......................................................................22
8.2.2 Filing the machine with solvent ........................................................23
9 Maintenance/repairs..........................................................................23
9.1 Recurring inspections.......................................................................24
9.2 Maintenance plan .............................................................................25
9.3 Air maintenance unit.........................................................................25
9.3.1 Checking the fill level of the lubricant (or anti-freeze) ......................25
9.3.2 Setting the fog oiler ..........................................................................26
9.3.3 Draining the condensation water......................................................26
10 Malfunctions and troubleshooting...................................................27
11 Appendix ............................................................................................28
11.1 Technical data ..................................................................................28
11.2 Accessories ......................................................................................28
11.3 Operating materials ..........................................................................29
11.4 Instruction Certificate........................................................................29
11.5 Machine card and lists of spare parts...............................................30
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Foreword
1 Foreword
The owner of the machine must ensure that its operator always has an
operating manual at their disposal in a language they understand.
Operating personnel must always have access to this user manual!
Dear Customer!
We are delighted about your decision to buy one of our machines. The user
manual contains all information required to operate and handle your
mortar pump. However, other information is also essential for safe operation:
Read and comply with the applicable guidelines for your country.
In Germany, these are the „Richtlinien für Flüssigkeitsstrahler“,
(Guidelines for Liquid Jets), issued by: the Hauptverband der
Gewerblichen Berufsgenossenschaften.
Moreover you must respect at all times the manufacturer's instructions
and coating or feeder materials.
In principle, you must refrain from any work method that could affect the
safety of products and operating personnel.
Wishing you lots of success and good work results, your
Wilhelm Wagner GmbH & Co. KG.
Copyright
© 2013 WIWA
The copyright in this user manual is retained by
WIWA WILHELM WAGNER GmbH & Co. KG
Gewerbestraße 1-3 • 35633 Lahnau
Tel.:+496441609-0•Fax.:+496441609-50•
E-mail:[email protected]•Internet:www.wiwa.de
This operating manual is solely intended for personnel involved in preparation, operation and servicing.
It is prohibited to pass on this operating manual for reproduction, utilisation or communication of its con-
tents, unless this has been explicitly permitted. Infringements incur an obligation to pay damage compen-
sation. All rights reserved in the event of registration of the patented design, industrial design or registered
design.
This operating manual only applies in conjunction with the machine card that was given to you with the
user manual for your equipment. Please check that the type plate data is identical with the information on
the machine card. Please notify us immediately if there are discrepancies, if the user manual has been
incorrectly compiled or if the type plate is missing.
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Safety
2 Safety
This machine has been designed and manufactured under due consideration
of all safety-related aspects. It complies with the current standard of
technology and the valid accident prevention instructions. The machine
left the factory in perfect condition and guarantees a high level of technical
reliability and safety. Nevertheless, there are certain risks that can arise from
incorrect operation or misuse:
to life and limb of the operator or third party,
to the machine and other material assets of the owner,
to the efficient working capacity of the machine.
You must refrain from any working methods that could affect the safety
of operating personnel and equipment. All the people that are involved
in set-up, commissioning, operation, maintenance, repair and servicing
of the spray gun must have read and understood the operating manual
beforehand, especially the chapter entitled "Safety".
Your safety is at stake!
Werecommendtotheownerofthisunittohavethisconrmedinwriting.
2.1 Explanation of symbols
Safety information warns you of potential risks of accidents and tell you the
measures that are needed to prevent accidents.
In WIWA operating manuals, safety information is specially highlighted and
marked as follows:
DANGER
Indicates danger of accidents; if you ignore the safety notes, there is a high
risk of severe injury resulting up to and including death!
WARNING
Indicates danger of accidents; if you ignore the safety notes, severe injury
can result up to and including death!
CAUTION
Indicates danger of accidents; if you ignore the safety notes, severe injury
can result!
Indicates important information on correct use of the machine. Ignoring it
can result in damage to the machine or in its vicinity.
In the safety notes about the risk of accidents, different pictograms are
shown after each hazard source - examples:
General accident risk
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Safety
Risk of explosion from explosive atmosphere
Risk of explosion from explosive substances
Danger of injury due to electric voltage or electrostatic charging
Risk of crushing by moving machine parts
Risk of burning due to hot surfaces
Mandatorysafetyinstructionsconcernprotectivegeartobewornintherst
instance. They are particularly highlighted and marked as follows:
Wear protective clothing
Indicates the requirement to wear the prescribed protective clothing to protect
against skin injuries caused by spraying material or gases.
Use eye protection
Indicates the requirement to wear protective goggles to protect against eye
injuries caused by gases, fumes or dust.
Wear ear defenders
Indicates the requirement to wear ear defenders to prevent your hearing
from being damaged by noise.
Use a respiratory protection mask
Indicates the requirement to wear a respiratory protection mask to prevent
your respiratory tract from being damaged by gases, fumes or dusts.
Wear protective gloves
Indicates the requirement to wear protective gloves with lower arm protection
to protect against burn injuries caused by heated materials.
Wear protective footwear
Wear
Indicates the requirement to wear protective footwear to prevent injuries
to the feet due to objects that may fall or drop and to prevent sliding on
slippery floors.
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Safety
Indicates references to guidelines, work instructions and operating manuals
that contain important information which you must observe at all times.
2.2 Safety notes
CAUTION
Mortar pumps can cause life-threatening injuries if used improperly.
Please observe the safety notes below and act accordingly:
WARNING
Components that do not comply with the maximum permissible operating
pressure can burst and cause serious injury.
The specified maximum operating pressures must generally be complied
with for all components. In case of varying operating pressures, the
lowest value is always the one to be taken as the maximum operating
pressure for the entire machine.
Material hoses and hose assemblies must comply with the maximum
working pressure, including the required safety factor.
Material hoses must be leak tight and free of kinks, signs of abrasion
or bulges.
Hose connections must be tight.
WARNING
If material pumps run dry, the generated friction heat can cause fire or an
explosion.
Always make sure that the material drums do not run dry during operation.
However, should this happen, stop the corresponding pump immediately
and top up material.
2.3 Health risks
Follow the safety notes and dosing information of the manufacturer and the
generally applicable regulations when handling paints, solvents, oils, greases
and other chemical substances.
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Safety
CAUTION
Depending on the materials being applied solvent vapours may be generated
which could cause damage to health and objects.
Always ensure sufficient aeration and ventilation at the workplace.
Always observe the processing instructions issued by the material
manufacturers.
CAUTION
Solvents are not suitable for cleaning you skin and can damage your health.
Use only appropriate skin protection, skin cleaning and skin care products.
In closed or pressurized systems dangerous chemical reactions may occur
if parts made of aluminium or galvanized parts come into contact with
1.1.1 - trichloroethane, methylene chloride or other solvents containing
halogenated hydrocarbons (CFC's). If you want to process materials
containing the afore mentioned substances, we recommend to consult the
material manufacturer to clarify the usability of such substances.
For these materials, we have available a range of rust- and acid-proof ma-
chines.
2.4 Information signs on the device
The warning signs and symbols on the machine refer to possible danger areas
and must be respected at all costs.
Warning signs and symbols must not be removed from the device.
Warning signs that are damaged and illegible must be replaced immediately.
The following signs are located on the device:
Type plate
Please check that the type label data are identical with those on the machine
card. In case of discrepancies or if the type plate is missing, please notify us
immediately.
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Safety
2.5 Safety features
WARNING
If one of the safety features is missing or not fully functional, the operating
safety of the machine cannot be guaranteed!
If you discover any faults in the safety features or other deficiencies on
the machine, stop operation of the machine immediately.
Only resume operation of the machine after the fault has been completely
eliminated.
Check the safety features with the device depressurised:
before commissioning!
always before starting work!
after all setup work!
after cleaning, maintenance and repair work!
Checklist for testing the safety features:
Is the ground cable undamaged?
Is the ground cable connected correctly to the device as well as to the
conductor?
Is it possible to activate the compressed air shut-off valve?
2.5.1 Safety valve
Fig. 2.1
The safety valve makes sure that the maximum
permissible air inlet pressure on the air motor is
not exceeded.
The safety valve will open and vent off air when the
air inlet pressure exceeds the set limiting value.
CAUTION
Never remove the safety valve that is fitted and lead-sealed at the
factory or change its settings.
If the safety valve needs to be replaced, you can find the corresponding
order number on the machine card.
When using new safety valves make sure that they have been set to
the maximum permissible air inlet pressure of the WIWA mortar pump
(see type plate/machine card) and are lead-sealed.
This manual suits for next models
3
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