WIFO K75A Operator's manual

WIFO-Anema B.V.

Hegebeintumerdyk 37 – 9172 GP Ferwert – Holland

Telefoon (0031) 518411318 – Telefax (0031) 518411563

www.wifo.nl – email: [email protected]

Manual and safety instructions

K75A/K75B/K80/K85

Forward tipping box rotator

K75A K75B

K80 K85

English

Table of contents

1. TO THE USER ...................................................................................................................................................................... 2

1.1 INTRODUCTION ...................................................................................................................................................................... 2

1.2 SAFETY PRECAUTIONS AND WARNINGS........................................................................................................................................ 3

1.2.1 Safety precautions .................................................................................................................................................... 3

1.2.2 Saftey stickers and warning signs............................................................................................................................. 6

1.2.3 Location of the safety stickers on the machine......................................................................................................... 6

1.3 PURPOSE OF USE .................................................................................................................................................................... 7

1.4 LIABILITY............................................................................................................................................................................... 8

1.5 WARRANTY ........................................................................................................................................................................... 8

2. TECHNICAL DATA ............................................................................................................................................................... 9

2.1 GENERAL TECHNICAL DATA....................................................................................................................................................... 9

2.2 K75A ................................................................................................................................................................................ 11

2.2.1 Parts list .................................................................................................................................................................. 11

2.3 K75B................................................................................................................................................................................. 12

2.3.1 Parts list .................................................................................................................................................................. 12

2.3.2 Commissioning the K75A and K75B box rotators................................................................................................... 13

2.4 K80................................................................................................................................................................................... 15

2.4.1 Parts list .................................................................................................................................................................. 15

2.5 K85................................................................................................................................................................................... 16

2.5.1 Parts list .................................................................................................................................................................. 16

2.5.2 Commissioning the K80 and K85 box rotators........................................................................................................ 17

2.6 PROVISIONS FOR CONNECTING K75A/K75B/K80/K85 .............................................................................................................. 19

2.7 REPLACEMENT COMPONENTS.................................................................................................................................................. 20

3. MAINTENANCE AND TROUBLESHOOTING ........................................................................................................................ 21

3.1 PREVENTIVE MAINTENANCE AND LUBRICATION ........................................................................................................................... 21

3.2 TROUBLESHOOTING .............................................................................................................................................................. 22

3.2.1 Adjustment of electrical limit switch....................................................................................................................... 22

3.2.2 Adjustment of hydraulic limit switch ...................................................................................................................... 23

1. To the user

1.1 Introduction

The aim of this manual is to inform users about the commissioning, use and maintenance of their new WIFO forward

tipping box rotator. Also included in this manual are a number of safety instructions to create a safe working

environment.

At WIFO-Anema B.V. we aim to continuously improve our products. WIFO-Anema B.V. reserve the right to introduce

any changes and improvements deemed necessary without prior notice.

Please read the manual thoroughly and observe the safety procedures before putting the unit into operation.

Contact your dealer for any further questions or concerns you may have.

We trust that your WIFO forward tipping box rotator will provide many years of useful service.

Keep this manual in a safe place for future reference!

WIFO-Anema B.V.

Dealer:

ATTENTION:

Carefully read this manual before you put the machine into operation and act upon all directions that are

given. This is to guarantee its safe, trouble-free operation.

1.2 Safety precautions and warnings

Please read this manual before you put the machine into operation for the first time, and observe the safety

instructions at all times. The most important instructions are marked with a symbol.

Any person in charge of the commencement of operation, the operation itself or the maintenance of the machine is

urged to carefully read and observe the following instructions.

1.2.1 Safety precautions

The following safety instructions apply to all types of WIFO forward tipping box rotators. No distinction is made with

regard to the type of lifting vehicle used.

This symbol is used for all important actions that should not be carried out under any circumstances.

Carefully observe these prohibitions.

Do not allow anyone to hitch a ride.

Persons must not stand below the load, and must

remain outside the tipping range of the equipment. Bear

in mind that items may fall from the box.

This symbol is used for all important safety instructions throughout this manual. Carefully observe the

instructions and be very cautious.

Adjust the upper clamp to take account of the height

and depth of the boxes to be tipped.

Raise the upper clamp using the clamping cylinder

before picking up the box with the box rotator.

Distribute the load as evenly as possible over the forks.

Keep the load as low as possible during transportation

to maximise the stability of the lifting vehicle. Boxes

must always be clamped during transportation.

Make sure the hydraulic hoses and any power cables do not get jammed and that the box rotator is able to

move freely.

Only sound boxes must be used for tipping operations.

The tipper must be placed in its lowest position when parking the lifting vehicle. Ensure that the

clamp/vehicle combination cannot make any unintended movements while the vehicle is not in use. Place the

rotator on its back on a flat, stable surface after it has been removed from the forklift truck / mast for

storage.

Ensure that the operating levers for tipping and clamping cannot be confused with each other or with other

controls, in order to prevent unintended operation. Only the rotating cylinder function remains in the event

of a power cut while operating an electrically controlled valve.

he box rotator must only be operated from the driver's position in the vehicle. Ensure that there is adequate

visibility of the work activities from this position

1.2.2 Saftey stickers and warning signs

Several safety stickers have been put onto the machine. The meaning of the stickers on this machine is as follows:

1.2.3 Location of the safety stickers on the machine

A safe working environment also requires personnel to be well-informed about the various safety stickers

on the machine. Be aware of the hazards they warn you to look out for.

Replace any loose, illegible or missing stickers.

Figure 1.2.1-Location of safety stickers for K75A Figure 1.2.2-Location of safety stickers for K75B

N.B.:

Please read the instruction manual prior to any maintenance to the machine.

Turn off the engine and remove the key from the ignition while maintenance

is carried out on the machine!

1 2 1 2

Danger:

Always keep at a safe distance from the machine!

1.3 Purpose of use

WIFO K75A and K75B forward tipping box rotators are suitable only for the transportation and forward tipping of

boxes, provided the total weight of the box and its load does not exceed 1750kg for the K75A and 2750kg for the

K75B.

WIFO K80 and K85 forward tipping box rotators are suitable only for the transportation and forward tipping of

boxes, provided the total weight of the box and its load does not exceed 2500kg. These box rotators are suitable

only for attachment to the FEM II or FEM III fork carrier of a forklift truck or lifting mast.

The box rotator must in no circumstances be used for the carriage of persons!

ATTENTION:

The capacity of the reach truck must exceed the total mass of the forward tipping box rotator, the box and

its load. The reach truck must be equipped with a double action hydraulic connection on the telescopic

boom.

Figure 1.2.3-Location of safety stickers for K80 Figure 1.2.4-Location of safety stickers for K85

ATTENTION:

The capacity of the forklift truck or lifting mast must exceed the total mass of the forward tipping box

rotator, the box and its load. The forklift truck or lifting mast must be equipped with a double action

hydraulic connection at the fork carrier, as a minimum. The format will depend on the width of the boxes

to be tipped.

1 2 1 2

1.4 Liability

Any person working with or on the machine must have read this manual. The machine is to be used for its intended

purpose only. Included in the intended purpose are, among other things:

1. Work must be carried out in accordance with the directions and within the functional restrictions (e.g.

maximum hydraulic working pressure) as outlined in the regulations. Use only sound and appropriate tools.

2. Electric/electronic equipment and accessories (e.g. cables) must be treated in accordance with the general

accepted policy for using non-waterproof portable electric and electronic equipment, such as:

a) Storing and keeping in a clean, dry environment away from rodents and the like; and

b) Protecting the equipment against severe, uncushioned schocks and water (precipitation).

3. Use only original or compatible spare parts. Such parts must be assembled as directed (e.g. by observing the

recommended tightening moments). Spare parts (as well as lubricants) are considered compatible only if

explicitly approved by WIFO or in the event that the customer is able to prove they possess the required

properties for the purpose(s) they are used.

4. Use only lubricants that meet the specifications as described in the directions.

5. Always observe the local regulations in terms of accident prevention, safety, traffic and transport.

6. Only trained personnel with knowledge of the possible hazards have permission to work with/on the

machine.

7. WIFO-Anema B.V. will assume no liability in any shape or form for losses or damage caused following

modifications to the machine, which have not been explicitly approved by WIFO.

1.5 Warranty

WIFO-Anema B.V. guarantees the soundness of its products in terms of materials used and/or structural defects.

However, in any event this warranty is limited to the free-of-charge replacement or repairs of the defect product, or

part thereof. WIFO-Anema B.V. assumes no liability for any loss or damage arising from faulty deliveries and/or the

breakdown of purchased goods before the warranty period has expired. The warranty period for this product is

twelve months.

Noncompliance with the rules and directions from this manual will be considered as serious negligence, for

the consequences of which WIFO-Anema B.V. accepts no liability whatsoever. In such cases, the user will

bear the full risk of his actions!

WIFO-Anema B.V. is continuously working on the improvement of its products. For that reason, WIFO-

Anema B.V. reserves the right to introduce any changes and improvements deemed necessary without

prior notice. However, it does not imply an obligation to make any such changes or improvements to

machines bought by customers in the past!

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